Product Description
>> If you receive quality problems with the product, please contact us in time and handle it properly for you.
>> You need to provide teeth profile, teeth quantity, belt width, bore diameter, quantity and type. Please send us drawings to get our best quotation.Thanks
| Product name | Belt pulley / Timing pulley | |
| Teeth profile | Arc toothed | HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2, Gt3, Gt5 |
| Arc Gt toothed | Gt2,Gt3,Gt5 | |
| Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH | |
| T-toothed | T2.5, T5, T10, T20 | |
| AT-toothed | AT3,AT5,AT10,AT20 | |
| S-toothed | S2M, S3M, S4.5M, S5M, S8M, S14M | |
| Parabolic-toothed | P2M, P3M, P5M, P8M, P14M | |
| Y-toothed | G2M, G3M, G5M, Y8M | |
| Teeth Quantity | 10-150 teeth or customized | |
| Inner Bore | 2-200mm H7 precision or customized | |
| materials | Carbon steel, aluminum alloy frequently used, brass and cast iron available. | |
| Surface treatment | Anodize, Black Oxide, Phosphate and Galvanization. | |
| Specification | OEM serice, strictly according drawing and samples | |
| Application | Machining, Mining Accessories, Machinery Accessoried, Truck Parts, Auto Parts, Industrial Parts, etc | |
| FEATURE#1 – Accurate transmission – Balance – Low noise – No slip |
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| FEATURE#2 – Multi-axis transmission – Oil resistant – Moisture proof – No lubication required |
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| FEATURE#3 – Safety & Eco-friendly – Wide range of applications – Support customization |
HangZhou CHINAMFG Rubber & Plastic Co.,Ltd
Established in 2008, Is a Specializing in the production of agricultural/industrial machinery parts, currently producing timing belts, conveyor belts, crawlers, synchronous wheels, gears, bearings, engines and other spare parts. Our products are SGS, RoHS, M1 and UL certified,Our factory is located in Zhangting Industrial Zone, Xihu (West Lake) Dis., HangZhou, which is only 50 kilometers away from the famous HangZhou Port (Harbor). covers an area of 9,000 square meters, with 6,000 square meters’ standard workshops and world-class equipment, we have exported our products to many international markets including the UK, Southeast Asia, France, Australia, Canada, etc.Please feel free to contact us for more information.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO |
|---|---|
| Manufacturing Process: | Hobbing |
| Material: | C45#Steel,Brass,Aluminum, POM |
| Surface Treatment: | Baking Paint |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Industrial Agricultural Machinery |
| Name: | Timing Pulley |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat belt pulleys be integrated into conveyor systems for material handling?
Yes, flat belt pulleys can be effectively integrated into conveyor systems for material handling. Here’s a detailed explanation:
Conveyor systems are widely used in industries for the efficient movement of materials from one location to another. Flat belt pulleys offer several advantages when incorporated into conveyor systems:
1. Power Transmission:
Flat belt pulleys are used as the driving pulleys in conveyor systems. They transmit power from a motor or an engine to the belt, enabling the movement of materials along the conveyor. The large contact area and grip between the pulleys and the belt ensure efficient power transfer, allowing for the transportation of various types of materials.
2. Load Capacity:
Flat belt pulleys are designed to handle different load capacities. They can be selected based on the specific requirements of the conveyor system, such as the weight and type of materials being transported. The pulley’s diameter and width are chosen to provide adequate support and load-bearing capacity for the belt.
3. Belt Tracking:
Proper belt tracking is crucial in conveyor systems to prevent belt misalignment and ensure smooth operation. Flat belt pulleys are designed with features such as flanges or guides to help keep the belt centered and aligned. This ensures that the materials are conveyed along the desired path without any disruptions or spillage.
4. Belt Tensioning and Adjustability:
Flat belt pulleys in conveyor systems are equipped with tensioning mechanisms to maintain the appropriate belt tension. These mechanisms, such as idler pulleys or tensioning screws, allow for easy adjustment of the belt tension to accommodate variations in load or belt stretch over time. Proper tensioning ensures efficient power transmission and prevents belt slippage.
5. Versatility:
Flat belt pulleys offer versatility in conveyor system design. They can be used in straight conveyors, curved conveyors, or inclined conveyors, allowing for the transportation of materials in various directions and angles. The flexibility of flat belts also enables efficient movement around pulleys of different sizes and configurations.
6. Maintenance and Replacement:
Flat belt pulleys in conveyor systems are relatively easy to maintain and replace. Regular inspection and maintenance of the pulleys, including checking for proper alignment and tension, can help prevent issues and ensure efficient operation. When replacement is necessary, flat belts and pulleys are readily available, minimizing downtime and optimizing material handling efficiency.
Consequently, flat belt pulleys are commonly integrated into conveyor systems for material handling due to their efficient power transmission, load capacity, versatility, and ease of maintenance. They are widely used in industries such as manufacturing, warehousing, mining, agriculture, and logistics.
How does the design of a flat belt pulley affect its performance?
The design of a flat belt pulley plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:
1. Groove Profile:
The groove profile of a flat belt pulley affects the grip and traction between the pulley and the belt. Different groove profiles, such as V-shaped, U-shaped, or flat, are used depending on the type of belt being used. The groove profile should be designed to optimize the belt’s contact area and prevent slippage, ensuring efficient power transmission.
2. Diameter and Width:
The diameter and width of the pulley directly impact its mechanical advantage and power transmission capabilities. Larger pulley diameters result in higher belt speeds and increased power transmission capacity, while wider pulleys provide better belt support and reduced belt stress.
3. Material Selection:
The choice of material for the pulley affects its strength, durability, and resistance to wear and corrosion. Commonly used materials include steel, cast iron, aluminum, and plastics. The material selection should be based on factors such as the load capacity, operating environment, and desired lifespan of the pulley.
4. Balance and Alignment:
A well-designed flat belt pulley should be properly balanced and aligned to minimize vibration and ensure smooth operation. Imbalances or misalignment can result in increased noise, reduced efficiency, and premature wear of the pulley and belt.
5. Tensioning Mechanism:
The design of the tensioning mechanism, such as an idler pulley or tensioning screw, can impact the ease of belt tensioning and the ability to maintain proper belt tension over time. A well-designed tensioning mechanism ensures consistent and reliable power transmission by maintaining the optimal tension in the belt.
6. Flanges and Hub Configuration:
The presence of flanges or the configuration of the hub can affect the stability and alignment of the pulley. Flanges help to keep the belt contained within the pulley, preventing lateral movement and ensuring proper tracking. The hub configuration should provide a secure and accurate connection to the shaft, minimizing slippage or misalignment.
7. Surface Finish and Coating:
The surface finish and coating of the pulley can influence its friction characteristics, wear resistance, and corrosion protection. Smooth surface finishes and appropriate coatings can reduce friction, extend the life of the pulley and belt, and improve overall performance.
By carefully considering and optimizing these design factors, flat belt pulleys can be engineered to deliver efficient and reliable power transmission, minimize belt wear, and ensure long-lasting performance in various applications.
How do flat belt pulleys differ from other types of pulleys?
Flat belt pulleys have distinct characteristics that set them apart from other types of pulleys. Here’s a detailed explanation:
1. Belt Type:
The major difference lies in the type of belt used. Flat belt pulleys are specifically designed to work with flat belts, which are flexible and have a rectangular cross-section. In contrast, other types of pulleys, such as V-belt pulleys or timing belt pulleys, are designed for different belt profiles, such as V-shaped belts or toothed belts.
2. Belt Engagement:
Flat belt pulleys engage with the belt differently compared to other pulley types. The flat belt wraps around the pulley’s flat or slightly concave surface and relies on friction to transmit power. Other pulley types, like V-belt pulleys, have grooves that match the shape of the belt, providing positive engagement by fitting into the belt’s grooves.
3. Power Transmission:
Each pulley type is optimized for specific power transmission requirements. Flat belt pulleys are often used for applications that require relatively low power and moderate speeds. They are suitable for machinery that needs flexibility and ease of installation, making them commonly used in older machinery and certain industrial applications. Other pulley types, like V-belt pulleys or timing belt pulleys, offer advantages for high-power transmission, increased efficiency, or precise timing in applications such as automotive engines or industrial machinery.
4. Pulley Design:
Flat belt pulleys have a simple design, typically consisting of a cylindrical or disk-shaped body with a flat or slightly concave surface. Other pulley types may have more complex designs to accommodate specific belt profiles. For example, V-belt pulleys have grooves that match the V-shaped belts, while timing belt pulleys have toothed profiles that match the teeth on the timing belts.
5. Speed and Torque Conversion:
The design and configuration of pulleys, including flat belt pulleys, allow for speed and torque conversion. By varying the sizes of the pulleys, the speed and torque can be adjusted to meet the requirements of the machinery. However, the specific mechanisms for speed and torque conversion may differ between pulley types. For example, V-belt pulleys rely on the varying diameters of the pulleys to achieve speed conversion, while timing belt pulleys use the toothed profiles to ensure precise timing and synchronization.
6. Belt Tension and Alignment:
The methods used to maintain belt tension and alignment can also differ between pulley types. Flat belt pulleys often rely on adjustable pulley positions or tensioning mechanisms to achieve proper tension and alignment. Other pulley types may incorporate features like automatic tensioners or specialized tensioning systems to maintain optimal belt performance.
In conclusion, flat belt pulleys differ from other types of pulleys in terms of the belt type, engagement method, power transmission capabilities, design, speed and torque conversion mechanisms, as well as belt tension and alignment methods. Understanding these differences is crucial for selecting the appropriate pulley type for a given application.
editor by CX
2024-02-03