Product Description
>> If you receive quality problems with the product, please contact us in time and handle it properly for you.
>> You need to provide teeth profile, teeth quantity, belt width, bore diameter, quantity and type. Please send us drawings to get our best quotation.Thanks
| Product name | Belt pulley / Timing pulley | |
| Teeth profile | Arc toothed | HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2, Gt3, Gt5 |
| Arc Gt toothed | Gt2,Gt3,Gt5 | |
| Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH | |
| T-toothed | T2.5, T5, T10, T20 | |
| AT-toothed | AT3,AT5,AT10,AT20 | |
| S-toothed | S2M, S3M, S4.5M, S5M, S8M, S14M | |
| Parabolic-toothed | P2M, P3M, P5M, P8M, P14M | |
| Y-toothed | G2M, G3M, G5M, Y8M | |
| Teeth Quantity | 10-150 teeth or customized | |
| Inner Bore | 2-200mm H7 precision or customized | |
| materials | Carbon steel, aluminum alloy frequently used, brass and cast iron available. | |
| Surface treatment | Anodize, Black Oxide, Phosphate and Galvanization. | |
| Specification | OEM serice, strictly according drawing and samples | |
| Application | Machining, Mining Accessories, Machinery Accessoried, Truck Parts, Auto Parts, Industrial Parts, etc | |
| FEATURE#1 – Accurate transmission – Balance – Low noise – No slip |
|
| FEATURE#2 – Multi-axis transmission – Oil resistant – Moisture proof – No lubication required |
|
| FEATURE#3 – Safety & Eco-friendly – Wide range of applications – Support customization |
HangZhou CHINAMFG Rubber & Plastic Co.,Ltd
Established in 2008, Is a Specializing in the production of agricultural/industrial machinery parts, currently producing timing belts, conveyor belts, crawlers, synchronous wheels, gears, bearings, engines and other spare parts. Our products are SGS, RoHS, M1 and UL certified,Our factory is located in Zhangting Industrial Zone, Xihu (West Lake) Dis., HangZhou, which is only 50 kilometers away from the famous HangZhou Port (Harbor). covers an area of 9,000 square meters, with 6,000 square meters’ standard workshops and world-class equipment, we have exported our products to many international markets including the UK, Southeast Asia, France, Australia, Canada, etc.Please feel free to contact us for more information.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO |
|---|---|
| Manufacturing Process: | Hobbing |
| Material: | C45#Steel,Brass,Aluminum, POM |
| Surface Treatment: | Baking Paint |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Industrial Agricultural Machinery |
| Name: | Timing Pulley |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the importance of proper pulley alignment and tensioning in flat belt pulley systems?
Proper pulley alignment and tensioning are crucial in flat belt pulley systems. Here’s a detailed explanation:
1. Efficient Power Transmission:
Proper pulley alignment and tensioning ensure efficient power transmission in flat belt pulley systems. When the pulleys are correctly aligned, the belt remains centered on the pulley surfaces, minimizing friction and reducing energy losses. Additionally, maintaining the appropriate tension in the belt prevents slipping and ensures optimal power transfer from the driving pulley to the driven pulley, maximizing the efficiency of the system.
2. Belt Longevity:
Correct pulley alignment and tensioning contribute to the longevity of flat belts. Improper alignment can cause the belt to rub against the pulley edges, leading to accelerated wear and tear. Similarly, insufficient tension or excessive tension can cause excessive stretching or strain on the belt, reducing its lifespan. By aligning the pulleys properly and maintaining the recommended tension, the belt experiences minimal stress and wear, prolonging its durability.
3. Reduced Noise and Vibration:
Proper pulley alignment and tensioning help minimize noise and vibration in flat belt pulley systems. Misaligned pulleys can create uneven forces, causing the belt to generate noise and vibrations during operation. These vibrations can propagate through the system, affecting other components and potentially leading to increased wear and reduced overall system performance. By ensuring proper alignment and tensioning, the system operates smoothly, reducing noise and vibration levels.
4. Prevent Belt Slippage:
Correct tensioning in flat belt pulley systems prevents belt slippage, ensuring reliable operation. Insufficient tension can cause the belt to slip on the pulleys, resulting in a loss of power transmission and compromised system performance. Proper tensioning ensures that the belt maintains sufficient grip on the pulley surfaces, preventing slippage and ensuring consistent power transfer.
5. Accurate Speed Control:
Proper pulley alignment and tensioning enable accurate speed control in flat belt pulley systems. When the pulleys are aligned correctly, the belt operates with consistent tension, allowing for precise speed control of the driven pulley. This is important in applications where specific speeds are required for tasks such as material handling, machining, or processing. Accurate speed control helps maintain product quality, prevents damage to equipment or materials, and ensures efficient operation.
6. Improved Safety:
Ensuring proper pulley alignment and tensioning enhances safety in flat belt pulley systems. Misaligned or poorly tensioned belts can pose a safety hazard as they may come off the pulleys or cause unexpected system failures. By aligning the pulleys correctly and maintaining the recommended tension, the risk of belt dislodgement or sudden system failures is minimized, promoting a safer working environment for operators.
7. Optimal System Performance:
Ultimately, proper pulley alignment and tensioning contribute to the overall performance of flat belt pulley systems. By maintaining the belts in the correct position on the pulleys and ensuring proper tension, the system operates at its intended capacity, delivering consistent power transmission, reliable operation, and efficient performance. This helps maximize productivity, reduce downtime, and optimize the lifespan of the components within the system.
In conclusion, proper pulley alignment and tensioning are vital for efficient power transmission, belt longevity, reduced noise and vibration, prevention of belt slippage, accurate speed control, improved safety, and optimal performance in flat belt pulley systems.
How do flat belt pulleys handle different belt sizes and materials?
Flat belt pulleys are designed to accommodate different belt sizes and materials to ensure efficient power transmission. Here’s a detailed explanation:
1. Belt Sizes:
Flat belt pulleys are available in various sizes to match different belt widths and thicknesses. The width of the pulley’s groove is designed to provide proper contact and grip with the belt. Pulleys with wider grooves are used for wider belts, while narrower grooves are used for narrower belts. The pulley’s diameter may also vary depending on the specific application and power requirements.
2. Belt Materials:
Flat belt pulleys can handle a wide range of belt materials, including:
- Rubber: Rubber belts are commonly used due to their flexibility, high friction coefficient, and resistance to wear. They provide good grip and are suitable for most general-purpose applications.
- Polyurethane: Polyurethane belts offer high resistance to abrasion, oil, and chemicals. They are often used in applications that require superior performance and durability.
- Leather: Leather belts are known for their high strength and flexibility. They are used in applications where a certain level of slip is required or to transmit power in antique or vintage machinery.
- Nylon: Nylon belts are lightweight, have high tensile strength, and offer good resistance to wear and moisture. They are commonly used in applications that require low noise and high load capacity.
3. Belt Tensioning:
Flat belt pulleys should be designed with a tensioning mechanism to accommodate different belt sizes and maintain proper tension. This mechanism, such as an idler pulley or tensioning screw, allows for easy adjustment of the belt tension to ensure optimal power transmission and prevent slippage.
4. Belt Tracking:
To handle different belt sizes and materials, flat belt pulleys should be designed to provide proper belt tracking. This ensures that the belt stays within the pulley’s groove and maintains alignment during operation. Proper flanges or guides are often incorporated into the pulley design to prevent the belt from slipping off or wandering.
5. Material Compatibility:
The materials used in flat belt pulleys should be selected to be compatible with the specific belt materials. For example, if using a rubber belt, the pulley material should not cause excessive wear or damage to the belt’s surface. Compatibility between the pulley and the belt material helps ensure optimal performance and longevity.
By considering these factors, flat belt pulleys can effectively handle different belt sizes and materials, providing reliable power transmission in a wide range of applications.
Can you explain the typical applications of flat belt pulleys in machinery?
Flat belt pulleys are utilized in various machinery applications where power transmission using flat belts is required. Here’s a detailed explanation of their typical applications:
1. Industrial Machinery:
Flat belt pulleys find extensive use in industrial machinery across different sectors. They are commonly employed in machinery such as conveyor systems, manufacturing equipment, packaging machines, textile machinery, and woodworking machinery. These pulleys enable power transmission to drive various components, such as rollers, gears, cutting tools, and conveyor belts, facilitating the processing, movement, and manipulation of materials in industrial processes.
2. Agricultural Equipment:
In the agricultural sector, flat belt pulleys are used in machinery like threshers, combines, grain elevators, and hay balers. They play a crucial role in powering components such as fans, augers, pumps, and feeders. Flat belt pulleys provide a cost-effective and reliable solution for power transmission in agricultural equipment, allowing for efficient crop processing, harvesting, and handling operations.
3. Vintage Machinery:
Flat belt pulleys have historical significance and are often associated with vintage machinery. Before the widespread adoption of modern power transmission systems, such as V-belts or chains, flat belts and flat belt pulleys were commonly used. Therefore, flat belt pulleys can be found in antique or vintage machinery, including old lathes, milling machines, printing presses, and other early industrial equipment.
4. HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) systems utilize flat belt pulleys in certain applications. These pulleys are used to transmit power to components like fans, blowers, and pumps in HVAC units. They help in ensuring efficient air circulation, temperature control, and fluid movement within HVAC systems, contributing to the overall performance and functionality of the systems.
5. Exercise Equipment:
Flat belt pulleys are also employed in exercise equipment such as treadmills, rowing machines, and stationary bikes. These pulleys assist in transferring power from the motor to the various moving parts of the exercise equipment, allowing for smooth and controlled movements during workouts.
6. Garage Door Openers:
Flat belt pulleys are used in garage door opener systems to transmit power from the motor to the pulley on the garage door shaft. The rotational motion of the pulley is transferred to the door’s lifting mechanism, enabling the smooth and automatic opening and closing of garage doors.
7. Other Applications:
Flat belt pulleys can be found in a range of other applications, including printing machines, paper mills, sewing machines, power tools, and various mechanical systems that require power transmission using flat belts.
It’s important to note that with advancements in technology, other types of power transmission systems, such as V-belts, timing belts, or direct drives, have gained popularity in many applications. However, flat belt pulleys continue to be used in specific machinery and industries where they offer advantages such as simplicity, cost-effectiveness, and compatibility with existing equipment.
editor by CX
2024-03-27
