Product Description
Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley
Product Description
The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection.
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.
Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
Technical Parameters
| Driving Pulley (rubber surface) | |
| Belt Width | Standard Diameter of Pulley |
| 500 mm | 500mm |
| 650 mm | 500mm,630 mm |
| 800 mm | 500mm,630mm,800mm,1000mm,1250mm,1400 mm |
| 1000 mm | 630mm,800mm,1000mm,1250mm,1400 mm |
| 1200 mm | 630mm,800mm,1000mm,1250mm,1400 mm |
| 1400 mm | 630mm,800mm,1000mm,1250mm,1400 mm |
| 1600 mm | 630mm,800mm,1000mm,1250mm,1400 mm |
| 1800 mm | 630mm,800mm,1000mm,1250mm,1400 mm |
| 2000 mm | 800mm,1000mm,1250mm,1400 mm |
| 2200 mm | 1000mm,1250mm,1400 mm |
| 2400 mm | 1000mm,1250mm,1400 mm |
| Bend Pulley (smooth surface & rubber surface) | |
| Belt Width | Standard Diameter of Pulley (mm) |
| 500 mm | 250,315,400,500 |
| 650 mm | 250,315,400,500,630 |
| 800 mm | 25,031,540,050,063,000,000,000,000 |
| 1000 mm | 250,315,400,500,630,000,000,000,000,000 |
| 1200 mm | 250,315,400,500,630,000,000,000,000,000 |
| 1400 mm | 315,400,500,630,800,000,000,000,000 |
| 1600 mm | 400,500,630,800,100,000,000,000 |
| 1800 mm | 400,500,630,800,100,000,000,000 |
| 2000 mm | 500,630,800,100,012,000,000 |
| 2200 mm | 630,800,100,012,501,000 |
| 2400 mm | 800,100,012,501,400 |
| Pulley Standard | |
| Brand | SPD |
| Specification | SPD-CP-0001 |
| Certificate | ISO/BV/SGS |
| Standard | CEMA/JIS/DIN/Australia |
| Application | Coal mining industry, cement, steel, harbour etc. |
| Place of Origin | HangZhou City , ZheJiang Province , China |
| Material Feature | Water, Wear, Dust resistance |
| Supply capacity | 80pcs/month |
| Management system | ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001 |
Project Performance
Main Equipment & Facilitys
Industry products research and manufacture. Over 70 designers are responsible for the research and development of professional port handling systems, vessels, steel structures, and modular house businesses. Port handling system mainly involves belt and pipe conveyor systems, stackers, rollers, pulleys and other parts. Shipping products include types of tugboats, product oil tankers, oil spill disposal ships and other offshore oilfield service ships; marine leveling barges, dredgers, and other engineering vessels. We have also designed and rebuilt the first offshore mariculture platform in China, several recreational platforms and other marine fishery equipment.
New building materials processing business. The main products include color-coated sheets for home appliances and building construction, precision stamping parts. The new building materials products of RPIC is the PUR sandwich panel, rock wool sandwich panel. At the same time, RPIC has designed a variety of prefabricated houses, which can be widely used for vacation and camping housing, urban construction housing, make-shift housing, medical, exhibition, and other temporary housing fields.
Steel structure and equipment manufacturing. With the annual production capacity of steel structure for about 100,000 tons, RPIC’s business markets involve the equipment steel structure, public infrastructure, bridge steel structure, space steel structure and so on. We have successively undertaken projects of Ore Wharf belt Conveyor System in HangZhou Port and the HUANENG Power Plant Belt Conveyor Engineering, accumulating to more than 200 million square CHINAMFG of industrial workshop construction.
Maintenance of ship and mechanical & electrical equipment. RPIC has over 30 years’ experience in port equipment operation and maintenance. RPIC is the only enterprise specialized in port handling system and equipment maintenance business in HangZhou city and has successfully repaired and transformed CHINAMFG research ships, dredgers, floating dry dock, tugboat, and other types of ships.
FAQ
Q1:Can you send samples?
A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide?
A:Please kindly provide the grade, width, thickness, surface treatment requirement and quantities you need to purchase.
Q3:What is your terms of payment ?
A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service?
A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take?
A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to?
A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam, and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.
Q7:Can I go to your factory to visit?
A:Of course, we welcome customers from all over the world to visit our factory.
Q8:Does the product have quality inspection before loading?
A:Of course, all our products are strictly tested for quality before packaging, customers can appoint third parties to inspect the products before loading too.
Q9:How to pack the products?
A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation.
Q10:What is your working time?
A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.
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| Material: | Carbon Steel |
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| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the importance of proper pulley alignment and tensioning in belt pulley systems?
Proper pulley alignment and tensioning are of utmost importance in belt pulley systems. They directly impact the efficiency, reliability, and longevity of the system. Here’s a detailed explanation of the importance of proper pulley alignment and tensioning:
1. Power Transmission Efficiency: Proper pulley alignment and tensioning ensure efficient power transmission in belt pulley systems. Misaligned pulleys or incorrect belt tension can lead to slippage, which results in power loss. When the belts slip on the pulleys, the intended power transfer from the driving pulley to the driven pulley is compromised. By aligning the pulleys correctly and maintaining proper tension, the belts grip the pulleys securely, allowing for efficient power transmission and maximizing the system’s overall efficiency.
2. Prevents Belt Wear and Damage: Improper pulley alignment and tensioning can cause excessive belt wear and damage. Misaligned pulleys can cause the belts to run at an angle, resulting in uneven wear on the belt’s edges. This can lead to premature belt failure and the need for frequent belt replacements. Insufficient or excessive belt tension can also cause accelerated wear, as it puts additional strain on the belts. Proper alignment and tensioning help distribute the load evenly across the belts, minimizing wear and extending their lifespan.
3. Reduces Noise and Vibration: Correct pulley alignment and tensioning contribute to reducing noise and vibration in belt pulley systems. Misaligned pulleys can cause the belts to vibrate and generate noise during operation. Excessive belt tension can lead to increased vibration as well. These vibrations and noise not only affect the comfort of operators but can also impact the overall stability and performance of the system. Proper alignment and tensioning help minimize vibration and noise levels, creating a smoother and quieter operation.
4. Improves System Reliability: Proper pulley alignment and tensioning enhance the reliability of belt pulley systems. Misalignment or improper tension can lead to unexpected belt failures, system downtime, and costly repairs. When the belts slip or wear unevenly, it can cause disruptions in power transmission, resulting in reduced system performance or complete failure. Proper alignment and tensioning minimize the risk of belt-related issues, ensuring the system operates reliably and consistently.
5. Enhances Component Life: Correct pulley alignment and tensioning contribute to the longevity of system components. When the belts run smoothly and grip the pulleys properly, it reduces stress on the pulleys, bearings, and other mechanical parts. Misalignment or excessive tension can cause unnecessary strain on these components, leading to premature wear and failure. Proper alignment and tensioning help distribute the load evenly, minimizing stress and extending the life of system components.
6. Facilitates Easy Maintenance: Proper pulley alignment and tensioning make maintenance tasks easier. When pulleys are aligned correctly, it simplifies belt replacement, adjustment, or inspection procedures. Easy access to the belts and pulleys allows for efficient maintenance and reduces downtime during servicing. Additionally, proper tensioning ensures that belts can be adjusted or replaced without difficulty, improving overall serviceability of the system.
7. Optimizes System Performance: Ultimately, proper pulley alignment and tensioning optimize the performance of belt pulley systems. When the belts are aligned correctly and tensioned properly, the power transmission is efficient, wear is minimized, and vibrations are reduced. This results in reliable and consistent system operation, allowing the system to perform at its intended level of efficiency and productivity.
In summary, proper pulley alignment and tensioning are essential for efficient power transmission, prevention of belt wear and damage, reduction of noise and vibration, and improvement of system reliability. They enhance the lifespan of system components, facilitate maintenance tasks, and optimize the overall performance of belt pulley systems. By ensuring correct alignment and tension, operators can maximize the efficiency, reliability, and longevity of their belt pulley systems.
How does the size and design of a belt pulley impact its performance?
The size and design of a belt pulley have a significant impact on its performance in power transmission systems. The size refers to the dimensions of the pulley, such as its diameter and width, while the design encompasses factors like the groove profile, material selection, and overall construction. Here’s a detailed explanation of how the size and design of a belt pulley impact its performance:
1. Speed and Power Transmission: The size of a belt pulley directly affects the speed and power transmission capability of the system. A larger pulley diameter results in higher belt speeds and increased power transmission capacity. On the other hand, a smaller pulley diameter allows for slower speeds and reduced power transmission. The selection of an appropriate pulley size depends on the desired speed and torque requirements of the application.
2. Belt Tension and Grip: The size and design of a belt pulley influence the tension and grip between the belt and pulley. A larger pulley diameter increases the angle of wrap, which improves the belt’s grip on the pulley and enhances power transmission efficiency. Additionally, the width of the pulley affects the contact area with the belt, allowing for higher load-carrying capacity. Proper belt tension and grip are crucial for preventing belt slippage, maximizing power transfer, and ensuring reliable operation.
3. Speed Ratio: The size and design of the driving and driven pulleys determine the speed ratio between them. By selecting pulleys of different sizes or varying the number of grooves, the speed ratio can be adjusted. This is important in applications where specific speed requirements need to be met, such as in machinery that requires different operating speeds for various operations. The design of the pulleys, including the groove profile and pitch diameter, must be considered to achieve the desired speed ratio.
4. Belt Life and Wear: The size and design of a belt pulley can impact the life and wear characteristics of the belt. Improper pulley sizing or design can lead to excessive belt tension, uneven belt loading, or misalignment, resulting in premature wear and failure of the belt. A well-designed pulley with appropriate dimensions, smooth groove profiles, and proper alignment reduces belt stress and wear, prolonging the belt’s lifespan and reducing maintenance requirements.
5. Noise and Vibration: The size and design of a belt pulley can influence the noise and vibration levels in the power transmission system. Proper pulley size selection and design considerations, such as balancing the pulley, ensuring concentricity, and minimizing runout, help reduce vibration and noise generation. This improves overall system performance, operator comfort, and reduces the potential for component fatigue or damage.
6. Material Selection and Construction: The design of a belt pulley includes material selection and construction considerations. Different materials, such as steel, cast iron, aluminum, or composites, offer varying levels of strength, durability, and resistance to factors like corrosion or extreme temperatures. The design may also include features like hubs, keyways, or flanges, which enhance the pulley’s performance and facilitate proper installation and alignment in the system.
Overall, the size and design of a belt pulley play a crucial role in determining its performance in power transmission systems. Factors such as speed and power transmission capability, belt tension and grip, speed ratio, belt life and wear, noise and vibration levels, and material selection all depend on the proper sizing and design of the pulley. Attention to these factors ensures optimal performance, efficiency, and reliability in belt-driven applications.
Can you explain the different types of belt pulleys and their applications?
There are several different types of belt pulleys, each designed for specific applications and requirements. The choice of pulley type depends on factors such as the power transmission needs, speed control requirements, space limitations, and the type of belt or rope used. Here’s an overview of some common types of belt pulleys and their applications:
1. V-Belt Pulleys: V-belt pulleys are one of the most widely used types of pulleys. They have a trapezoidal groove profile and are designed to accommodate V-belts, which have a corresponding cross-sectional shape. V-belt pulleys are commonly used in applications that require high torque transmission, such as in industrial machinery, automotive engines, and HVAC systems.
2. Flat Belt Pulleys: Flat belt pulleys have a flat or slightly crowned surface without any grooves. They are used with flat belts, which have a rectangular cross-section. Flat belt pulleys are suitable for applications that require high-speed power transmission, such as in textile machines, printing presses, and conveyor systems.
3. Timing Belt Pulleys: Timing belt pulleys, also known as synchronous pulleys, have teeth or grooves that mesh with the teeth of a timing belt. This design provides precise and synchronous power transmission, making them suitable for applications that require accurate positioning and timing, such as in robotics, CNC machines, and automotive engines.
4. Variable Speed Pulleys: Variable speed pulleys, also called adjustable or variable pitch pulleys, allow for continuous speed control by adjusting the effective diameter of the pulley. They feature movable pulley halves or arms that change the distance between the grooves, altering the speed ratio. Variable speed pulleys are used in applications where adjustable speed control is required, such as in machinery with variable loads or in variable speed drives.
5. Step Pulleys: Step pulleys have multiple grooves of different diameters arranged on the same pulley. By changing the belt position between these different grooves, the speed ratio can be adjusted. Step pulleys are commonly used in machines such as drill presses, lathes, and milling machines, where a range of predetermined speeds is required for different operations.
6. Idler Pulleys: Idler pulleys are not directly involved in power transmission but are used to redirect and tension the belt. They help maintain proper belt tension, improve belt wrap around the pulleys, and assist in achieving the desired belt path. Idler pulleys are commonly used in automotive engines, HVAC systems, and other belt-driven systems.
7. Clutch Pulleys: Clutch pulleys are specialized pulleys that incorporate a clutch mechanism. They allow for on-demand engagement and disengagement of the pulley from the driven shaft. Clutch pulleys are commonly used in automotive applications, such as in alternators, where they enable efficient power generation while reducing drag during idle or deceleration.
It’s important to note that these are just a few examples of belt pulley types, and there may be other specialized designs based on specific application requirements. The selection of the appropriate belt pulley type depends on factors such as the power transmission needs, speed control requirements, load capacity, and the type of belt or rope used.
In summary, different types of belt pulleys, such as V-belt pulleys, flat belt pulleys, timing belt pulleys, variable speed pulleys, step pulleys, idler pulleys, and clutch pulleys, are designed for specific applications and requirements. Understanding the characteristics and applications of these pulley types allows for the proper selection and utilization of belt pulleys in various mechanical systems.
editor by CX
2024-04-17