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China OEM Industrial Conveyor Timing Belt Pulley supplier

Product Description

Industrial Conveyor Timing Belt Pulley

All of our producets are made in conformity with the international standard and the standards in industrialized countries e. G DIN ANSI and BS. All producet are organized and produced under ISO9001 quality control system.

Timing Pulleys Or Synchronous Pulleys’ Kinds:
1. Timing Taper Bore’s Specification:
3/8″ Pitch(9.525mm) L050
3/8″ Pitch(9.525mm) L075
3/8″ Pitch(9.525mm) L100
1/2″ Pitch(10.7mm) H100
1/2″ Pitch(12.7mm) H150
1/2″ Pitch(12.7mm) H200
1/2″ Pitch(10.7mm) H300
2. HTD Taper Bore
5mm Pitch 5M-15 (15mm Wide Belt)
8mm Pitch 8M-20(20mm Wide Belt)
8mm Pitch 8M-30(30mm Wide Belt)
8mm Pitch 8M-50(50mm Wide Belt)
8mm Pitch 8M-85(85mm Wide Belt)
14mm Pitch 14M-40(40mm Wide Belt)
14mm Pitch 14M-55(55mm Wide Belt)
14mm Pitch 14M-85(85mm Wide Belt)
14mm Pitch 14M-115(115mm Wide Belt)
14mm Pitch 14M-170(170mm Wide Belt)
3. Metric Timing Pilot Bore
Pitch=5mm Beltwidth=10mm T5
Pitch=5mm Beltwidth=16mm T5
Pitch=5mm Beltwidth=25mm T5
Pitch=5mm Beltwidth=16mm T10
Pitch=5mm Beltwidth=25mm T10
Pitch=5mm Beltwidth=30mm T10
Pitch=5mm Beltwidth=50mm T10
AT5-21 Pitch=5mm For Belt Width=10mm
AT5-27 Pitch=5mm For Belt Width=16mm
AT5-36 Pitch=5mm For Belt Width=25mm
AT10-31 Pitch=10mm For Belt Width=16mm
AT10-40 Pitch=10mm For Belt Width=25mm
AT10-47 Pitch=10mm For Belt Width=30mm
AT10-66 Pitch=10mm For Belt Width=50mm
4. Timing Pilot Bore
Pitch 1/5″(5.08mm) XL037
Pitch 3/8″(5.08mm) XL050
Pitch 3/8″(9.525mm) L075
Pitch 3/8″(9.525mm) L100
Pitch 1/2″(12.7mm) H075
Pitch 1/2″(12.7mm) H100
Pitch 1/2″(12.7mm) H150
Pitch 1/2″(12.7mm)H200
Pitch 1/2″(12.7mm)H300
XH200 Pitch 7/8″(22.22mm)
5. HTD Pilot Bore
HTD 3M-06
HTD 3M-09
HTD 3M-15
5mm Pitch 5M-09(9mm Wide Belt)
5mm Pitch 5M-15(15mm Wide Belt)
5mm Pitch 5M-25(25mm Wide Belt)
8mm Pitch 8M-20(20mm Wide Belt)
8mm Pitch 8M-30(30mm Wide Belt)
8mm Pitch 8M-50(50mm Wide Belt)
8mm Pitch 8M85(85mm Wide Belt)
14mm Pitch 14M-40(40mm Wide Belt)
14mm Pitch 14M-55(55mm Wide Belt)
14mm Pitch 14M-85(85mm Wide Belt)
14mm Pitch 14M-115(115mm Wide Belt)
14mm Pitch 14M-170(170mm Wide Belt)
20mm Pitch 14M-115(115mm Wide Belt)

PACKAGE
1.Polybag+Box+Case
2.According to customers’demand.

Company Profile:

TAIwas established in 2005.With “Customer first,quality first” service concept, we had become one of the main export chain and transmission equipments in China. TAI at present mainly produce various specifications of standard and non-standard chains, such as transmission chain, conveyor chain, agricultural chain, motorcycle chain, stainless steel chain, also produce various specifications and materials of chain sprocket, pulley, timing pulley, taper bush and coupling.

118 – 5 x SPZ – 2012 bü	Taper-v-belt pulley
125 – 5 x SPZ – 2012 bü	Taper-v-belt pulley
132 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
140 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
150 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
160 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
180 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
200 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
224 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
250 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
280 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
315 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
355 – 5 x SPZ – 2517 bü	Taper-v-belt pulley
400 – 5 x SPZ – 3571 bü	Taper-v-belt pulley
450 – 5 x SPZ – 3571 bü	Taper-v-belt pulley
500 – 5 x SPZ – 3030 bü	Taper-v-belt pulley
630 – 5 x SPZ – 3030 bü	Taper-v-belt pulley
100 – 6 x SPZ – 2012 rü 44	Taper-v-belt pulley
106 – 6 x SPZ – 2012 rü 44	Taper-v-belt pulley
112 – 6 x SPZ – 2012 rü 44	Taper-v-belt pulley
118 – 6 x SPZ – 2517 rü 31	Taper-v-belt pulley
125 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
132 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
140 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
150 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
160 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
180 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
200 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
224 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
250 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
280 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
315 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
355 – 6 x SPZ – 2517 bü	Taper-v-belt pulley
400 – 6 x SPZ – 3030 bü	Taper-v-belt pulley
450 – 6 x SPZ – 3030 bü	Taper-v-belt pulley
500 – 6 x SPZ – 3030 bü	Taper-v-belt pulley
630 – 6 x SPZ – 3535 bü	Taper-v-belt pulley
63 – 1 x SPA – 1108 rü 17	Taper-v-belt pulley
67 – 1 x SPA – 1108 bü	Taper-v-belt-pulley
71 – 1 x SPA – 1108 bü	Taper-v-belt pulley
75 – 1 x SPA – 1108 bü	Taper-v-belt pulley
80 – 1 x SPA – 1210 bü	Taper-v-belt pulley
85 – 1 x SPA – 1210 bü	Taper-v-belt pulley
90 – 1 x SPA – 1210 bü	Taper-v-belt pulley
95 – 1 x SPA – 1210 bü	Taper-v-belt pulley
100 – 1 x SPA – 1610 bü	Taper-v-belt pulley
106 – 1 x SPA – 1610 bü	Taper-v-belt pulley
112 – 1 x SPA – 1610 bü	Taper-v-belt pulley
118 – 1 x SPA – 1610 bü	Taper-v-belt pulley
125 – 1 x SPA – 1610 bü	Taper-v-belt pulley
132 – 1 x SPA – 1610 bü	Taper-v-belt pulley
140 – 1 x SPA – 1610 bü	Taper-v-belt pulley
150 – 1 x SPA – 1610 bü	Taper-v-belt pulley
160 – 1 x SPA – 1610 bü	Taper-v-belt pulley
170 – 1 x SPA – 1610 bü	Taper-v-belt pulley
180 – 1 x SPA – 1610 bü	Taper-v-belt pulley
190 – 1 x SPA – 2012 bü	Taper-v-belt pulley
200 – 1 x SPA – 2012 bü	Taper-v-belt pulley
212 – 1 x SPA – 2012 bü	Taper-v-belt pulley
224 – 1 x SPA – 2012 bü	Taper-v-belt pulley
236 – 1 x SPA – 2012 bü	Taper-v-belt pulley
250 – 1 x SPA – 2012 bü	Taper-v-belt pulley
280 – 1 x SPA – 2012 bü	Taper-v-belt pulley
300 – 1 x SPA – 2012 bü	Taper-v-belt pulley
315 – 1 x SPA – 2012 bü	Taper-v-belt pulley
355 – 1 x SPA – 2012 bü	Taper-v-belt pulley
400 – 1 x SPA – 2012 bü	Taper-v-belt pulley
450 – 1 x SPA – 2012 bü	Taper-v-belt pulley
500 – 1 x SPA – 2517 bü	Taper-v-belt pulley
63 – 2 x SPA – 1108 rü 32	Taper-v-belt pulley
67 – 2 x SPA – 1108 rü 12	Taper-v-belt pulley
71 – 2 x SPA – 1108 rü 13	Taper-v-belt pulley
75 – 2 x SPA – 1108 rü 13	Taper-v-belt pulley
80 – 2 x SPA – 1210 rü 9	Taper-v-belt pulley
85 – 2 x SPA – 1210 rü 9	Taper-v-belt pulley
90 – 2 x SPA – 1610 rü 9	Taper-v-belt pulley
95 – 2 x SPA – 1610 rü 9	Taper-v-belt pulley
100 – 2 x SPA – 1610 bü	Taper-v-belt pulley
106 – 2 x SPA – 1610 bü	Taper-v-belt pulley
112 – 2 x SPA – 1610 bü	Taper-v-belt pulley
118 – 2 x SPA – 1610 bü	Taper-v-belt pulley
125 – 2 x SPA – 1610 bü	Taper-v-belt pulley
132 – 2 x SPA – 2012 bü	Taper-v-belt pulley
140 – 2 x SPA – 2012 bü	Taper-v-belt pulley
150 – 2 x SPA – 2012 bü	Taper-v-belt pulley
160 – 2 x SPA – 2012 bü	Taper-v-belt pulley
170 – 2 x SPA – 2012 bü	Taper-v-belt pulley
180 – 2 x SPA – 2012 bü	Taper-v-belt pulley
190 – 2 x SPA – 2517 bü	Taper-v-belt pulley
200 – 2 x SPA – 2517 bü	Taper-v-belt pulley
212 – 2 x SPA – 2517 bü	Taper-v-belt pulley
224 – 2 x SPA – 2517 bü	Taper-v-belt pulley
236 – 2 x SPA – 2517 bü	Taper-v-belt pulley
250 – 2 x SPA – 2517 bü	Taper-v-belt pulley
280 – 2 x SPA – 2517 bü	Taper-v-belt pulley
300 – 2 x SPA – 2517 bü	Taper-v-belt pulley
315 – 2 x SPA – 2517 bü	Taper-v-belt pulley
355 – 2 x SPA – 2517 bü	Taper-v-belt pulley
400 – 2 x SPA – 2517 bü	Taper-v-belt pulley
450 – 2 x SPA – 2517 bü	Taper-v-belt pulley
500 – 2 x SPA – 2517 bü	Taper-v-belt pulley
560 – 2 x SPA – 3571 bü	Taper-v-belt pulley
630 – 2 x SPA – 3571 bü	Taper-v-belt pulley
75 – 3 x SPA – 1108 rü 27	Taper-v-belt pulley
80 – 3 x SPA – 1210 rü 24	Taper-v-belt pulley
85 – 3 x SPA – 1210 rü 24	Taper-v-belt pulley
90 – 3 x SPA – 1610 rü 24	Taper-v-belt pulley
95 – 3 x SPA – 1610 rü 24	Taper-v-belt pulley
100 – 3 x SPA – 1610 bü	Taper-v-belt pulley
106 – 3 x SPA – 1610 bü	Taper-v-belt pulley
112 – 3 x SPA – 2012 bü	Taper-v-belt pulley
118 – 3 x SPA – 2012 bü	Taper-v-belt pulley
125 – 3 x SPA – 2012 bü	Taper-v-belt pulley

Certification:	CE
Pulley Sizes:	All
Manufacturing Process:	Casting
Material:	Carbon Steel
Surface Treatment:	Polishing
Application:	All

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

belt pulley

How are belt pulleys employed in agricultural machinery and equipment?

Belt pulleys play a crucial role in agricultural machinery and equipment, contributing to various functions and operations in the agricultural industry. They are used in a wide range of applications, from power transmission and driving different agricultural implements to controlling the speed and functionality of various systems. Here’s a detailed explanation of how belt pulleys are employed in agricultural machinery and equipment:

1. Power Transmission: Belt pulleys are extensively used for power transmission in agricultural machinery. They serve as the driving force to transfer power from the tractor’s power take-off (PTO) to different agricultural implements. The PTO pulley, connected to the tractor’s PTO shaft, drives the belt, which, in turn, drives the pulleys on the implements, such as mowers, balers, harvesters, and seeders. This power transmission enables the implements to perform their specific functions effectively.

2. Crop Harvesting and Processing: Belt pulleys are employed in various agricultural machinery involved in crop harvesting and processing. For example, in combine harvesters, belt pulleys are used to drive the cutting mechanism, threshing drum, and grain conveyors. The rotation of the pulleys enables the harvesting and separation of crops from the fields. In processing equipment like grain elevators and conveyors, belt pulleys facilitate the movement of harvested crops for storage or further processing.

3. Irrigation Systems: Belt pulleys are utilized in irrigation systems in agriculture. In irrigation pumps, belt pulleys connect the pump’s drive shaft to the power source, such as an electric motor or a tractor’s PTO. The rotation of the pulleys drives the pump, which boosts water pressure and facilitates irrigation by distributing water to crops through sprinklers, drip lines, or other irrigation methods.

4. Feed and Forage Processing: Belt pulleys are employed in machinery used for feed and forage processing in the agricultural industry. For instance, in feed mixers, belt pulleys drive the mixing auger or paddle mechanism, ensuring thorough blending of different feed ingredients. In forage choppers or silage harvesters, belt pulleys drive the cutting mechanism and the feed rollers, enabling the efficient harvesting and chopping of forage crops.

5. Livestock Equipment: Belt pulleys are used in various livestock equipment and machinery. In milking machines, belt pulleys drive the vacuum pump, creating suction for milking cows. Conveyor systems for livestock feed or manure management also employ belt pulleys to transport feed or handle manure efficiently. Additionally, in barn ventilation systems, belt pulleys drive the fans, facilitating air circulation and maintaining optimal environmental conditions for livestock.

6. Speed Control and Functionality: Belt pulleys are utilized to control the speed and functionality of different agricultural machinery. By using pulleys of varying sizes or adjusting the pulley arrangement, the speed of the driven implements or systems can be modified to suit specific agricultural operations. This allows for customization and adaptability in tasks such as soil cultivation, planting, spraying, and material handling.

7. Custom Applications: Belt pulleys are also employed in custom applications in agriculture, depending on specific requirements. Farmers and equipment manufacturers may design and incorporate belt pulleys in unique ways to drive specialized equipment, such as conveyor systems, grain cleaners, hay baling systems, or other agricultural machinery tailored to their specific needs.

In summary, belt pulleys have diverse applications in agricultural machinery and equipment. From power transmission and driving agricultural implements to controlling speed, facilitating crop harvesting and processing, supporting irrigation systems, and enabling functionality in various equipment, belt pulleys play a vital role in optimizing agricultural operations and enhancing productivity in the agricultural industry.

belt pulley

What types of belts are commonly used with belt pulleys?

Several types of belts are commonly used in conjunction with belt pulleys for power transmission in various applications. The choice of belt depends on factors such as the specific requirements of the machinery, the desired power transmission characteristics, environmental conditions, and the type of pulley system being used. Here are some of the most commonly used types of belts:

1. V-Belts: V-belts, also known as Vee belts, are one of the most widely used types of belts with belt pulleys. They have a trapezoidal cross-section and typically feature a fabric cover and a rubber-like compound. V-belts are known for their high grip and power transmission capabilities, making them suitable for applications with moderate to high loads and speeds. They are commonly used in industries such as automotive, industrial machinery, and HVAC systems.

2. Timing Belts: Timing belts, also called synchronous belts, have toothed profiles on the inner side that engage with corresponding teeth on the pulley. This toothed design provides precise power transmission and prevents slippage. Timing belts are commonly used in applications that require precise synchronization of shafts and accurate positioning, such as in robotics, printing machinery, and automotive engines.

3. Flat Belts: Flat belts have a rectangular cross-section and are typically made of materials such as rubber, fabric, or synthetic compounds. They are flexible and can be easily customized to various lengths. Flat belts are commonly used in applications where high speeds and low power transmission requirements are present, such as in conveyor systems, textile machinery, and packaging equipment.

4. Round Belts: Round belts, also known as round O-ring belts, are circular belts made of materials such as rubber or urethane. They are flexible and can be easily joined to form endless loops. Round belts are commonly used in applications that require a lightweight and flexible power transmission solution, such as in small appliances, office equipment, and material handling systems.

5. Ribbed Belts: Ribbed belts, also called multi-rib belts or serpentine belts, have a ribbed or grooved design on the inner side. These ribs engage with corresponding grooves on the pulley, providing increased contact area and improved power transmission efficiency. Ribbed belts are commonly used in automotive engines, where they drive multiple accessories such as alternators, power steering pumps, and air conditioning compressors.

6. Variable Speed Belts: Variable speed belts, also known as adjustable speed belts or link belts, are made of individual links or segments that can be easily connected or disconnected to adjust the belt length. This allows for stepless speed variation and flexibility in power transmission. Variable speed belts are commonly used in applications where speed adjustment is required, such as in milling machines, woodworking equipment, and industrial conveyors.

These are just a few examples of the types of belts commonly used with belt pulleys. Each type of belt has its own unique characteristics and is suitable for specific applications based on factors such as load capacity, speed requirements, precision, and environmental conditions. The selection of the appropriate belt is crucial to ensure efficient and reliable power transmission in the machinery and equipment utilizing belt pulleys.

belt pulley

Can you explain the different types of belt pulleys and their applications?

There are several different types of belt pulleys, each designed for specific applications and requirements. The choice of pulley type depends on factors such as the power transmission needs, speed control requirements, space limitations, and the type of belt or rope used. Here’s an overview of some common types of belt pulleys and their applications:

1. V-Belt Pulleys: V-belt pulleys are one of the most widely used types of pulleys. They have a trapezoidal groove profile and are designed to accommodate V-belts, which have a corresponding cross-sectional shape. V-belt pulleys are commonly used in applications that require high torque transmission, such as in industrial machinery, automotive engines, and HVAC systems.

2. Flat Belt Pulleys: Flat belt pulleys have a flat or slightly crowned surface without any grooves. They are used with flat belts, which have a rectangular cross-section. Flat belt pulleys are suitable for applications that require high-speed power transmission, such as in textile machines, printing presses, and conveyor systems.

3. Timing Belt Pulleys: Timing belt pulleys, also known as synchronous pulleys, have teeth or grooves that mesh with the teeth of a timing belt. This design provides precise and synchronous power transmission, making them suitable for applications that require accurate positioning and timing, such as in robotics, CNC machines, and automotive engines.

4. Variable Speed Pulleys: Variable speed pulleys, also called adjustable or variable pitch pulleys, allow for continuous speed control by adjusting the effective diameter of the pulley. They feature movable pulley halves or arms that change the distance between the grooves, altering the speed ratio. Variable speed pulleys are used in applications where adjustable speed control is required, such as in machinery with variable loads or in variable speed drives.

5. Step Pulleys: Step pulleys have multiple grooves of different diameters arranged on the same pulley. By changing the belt position between these different grooves, the speed ratio can be adjusted. Step pulleys are commonly used in machines such as drill presses, lathes, and milling machines, where a range of predetermined speeds is required for different operations.

6. Idler Pulleys: Idler pulleys are not directly involved in power transmission but are used to redirect and tension the belt. They help maintain proper belt tension, improve belt wrap around the pulleys, and assist in achieving the desired belt path. Idler pulleys are commonly used in automotive engines, HVAC systems, and other belt-driven systems.

7. Clutch Pulleys: Clutch pulleys are specialized pulleys that incorporate a clutch mechanism. They allow for on-demand engagement and disengagement of the pulley from the driven shaft. Clutch pulleys are commonly used in automotive applications, such as in alternators, where they enable efficient power generation while reducing drag during idle or deceleration.

It’s important to note that these are just a few examples of belt pulley types, and there may be other specialized designs based on specific application requirements. The selection of the appropriate belt pulley type depends on factors such as the power transmission needs, speed control requirements, load capacity, and the type of belt or rope used.

In summary, different types of belt pulleys, such as V-belt pulleys, flat belt pulleys, timing belt pulleys, variable speed pulleys, step pulleys, idler pulleys, and clutch pulleys, are designed for specific applications and requirements. Understanding the characteristics and applications of these pulley types allows for the proper selection and utilization of belt pulleys in various mechanical systems.

China OEM Industrial Conveyor Timing Belt Pulley supplier
editor by CX

2023-12-08

China wholesaler China CZPT Grade Supplier Mining Used Conveyor Belt Pulley in Conveyor Machinery pulley assembly

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Product Description

China CHINAMFG Grade supplier Mining Used Conveyor Belt Pulley in Conveyor Machinery

1.Driving pulley is the main part for transmiting the power,as per the diferent carying capacities,the drivingpulley can be divided into 3 categones:Light duty,meium duty and heavy duty,and for the same diameter ofthe pulley,there are many different axle diameters and central spans.
The surface teatrment of the drving puley can be smooth steel,hering bone or rhombic rubber lagging,thesmooth steel pulley is available for the place which environment is small power,smal belt width and dry,theherring bone rubber lagging has a big friction facto,beter anti-slippery and drainage ability,but it has its owndirection,the rhombic rubber lagging is available for twoway operating conveyors,the vuicanized rubber laggedpulley are mesty used for important applicatons.
2.The tail pulley is used for changing the direction of the belt running or increasing the wrap angle between theconveyor belt and the driving pulley As per different carrying capacities,the bend pulley can be divided into 3 calegories:light duty,medium duty and heaw cluty.The pulley which is used for extending the contact surface,is usualy used for belowor equal to 45 degree bending.The sutace treatment of the bend puley can be smooth stel and fat rubber lagging.

Type	Belt width(mm)	Standard Diameter(mm)	Length(mm)
Drive pulley	500	500	Length of the pulley depends on the belt width of the conveyor
	650	500~630
	800	630~1000
	1000	800~1150
	1200	800~1150
	1400	1000~1350
	1600	1150~1600
	1800	1150~1800
	2000	1350~2000
	2200	1600~2200
	2400	1800~2400
Bend pulley	500	250~500
	650	250~630
	800	250~1000
	1000	250~1600
	1200	250~1600
	1400	315~1600
	1600	400~1600
	1800	400~1600
	2000	500~1600
	2200	630~1600
	2400	800~1600

Advantages:

1. Dust-proof & Water-proof
The contact-sealing is adopted, which enjoys more superior dustproof and waterproof
2. Low Vibration and Noise
Static balance test to ensure G40 accuracy level.
3. Strong Force of Friction
The material for shaft is forged shaft of 40Cr instead of #45 round steel,which improves mechanical property
4. Easy Installation & Simple Maintenance
The bearing block and taper-lock are ground, which ensure the installation precision
5. Min 50000 hours service life

1.Raw material control:
Suppliers are on continuous supervision and guidance,subcontracted parts should be 100%tested before implementation.
2.The inner product:
Strict implementation of processing route.Improving process guidance,refining on innerproduct.
3. Assermbly and completion of inspection:
In strict accordance with the assembling work instruction,strict inspection process for accuracyand performance of production.
4.Product acceptance:
Strict compliance with the acceptance criteria,a comprehensive review of the product to ensureproduct qualified.

1.)Pipe: seamless steel : it was precisely cut by using the flame cutting machine.

2.)The sleeve & disc :it was cut by using the laser cutter machine precisely.

3.)Shaft: We chose 45# round steel & sleeve and process the whole shaft so that it ensures shaft concentricity and reduction for the eccentric shaft force. It make sure the pulley move more stable

4.)Bearing set & bearing: high-quality bearing which is hot charging and bearing block are equipped inner bearing enlargement device, so the bearing can be easily pushed to the bearing position and it avoids the bearing damage from the beating.

Testing for the pulley

We have the professional testing machine for the pulley. We need make the eliminating inner stress treatments when the pulley’s withstand forces exceed 80KN and we will make the static balance inspection when the belt speed exceeds 2.5m/s.
And we laso make the Drum dynamic balance test for the pulley to confirm the good quality before sent to the customer.

Packing:
After all the goods tested then make the packing, then the goods put into the warehouse to wait to send to the customer
Our projects:
Exhitbition and the customer visiting~
We also attend many kinds of related exhibitations to know more our products for the customer. Such as Canton fair, buma fair andother minging fairs.
Our company and products get the customer approve and many customer vist us and make the orders for us.

Company certificate &honor
We have the ISO 9001 certification The products have gained various patents. For example: Trademarks, patents,ects.

After sale service
We provide the customer best after sale services, and we solve the problems any time.

1)Installation guide;

2)Provide drawings and instructions;

3)On-site guidance of dispatched engineers;

4)Product after sales:

The machine has a long warranty of 2 years ;

Roller warranty 50,000 hours.

The company introduction:
HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.
It’s registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
we has large lathes, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
We have the professionalQC dept. to keep the good quality before the goods sent out. The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries and regions. We will Strengthen the inner management and improve our products’ quality constantly.We will offer the best products for customers from the beginning to the end.

FAQ

1.Q: Your bearing type and brand usually use?
A:Large ball bearing type deep ball bearing withSRB, and according to customer’s requirements.

2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.

3.Q: Can you customize it?
A: We support customization according to your request.

4.Q: What’s the MOQ?
A: 3 piece.

5.Q: What’s the production capacity of your conveyor pulley?
20 pcs/day.

6.Q: What’s your roller’s lifetime?
Our pulley have a long lifetime with good performance and usually
make sure 30000 to 50000 hours under the normal site and operation.

Contact us:
Contact person: Sunny Li

Material:	Carbon Steel
Surface Treatment:	Baking Paint
Motor Type:	No Motor
Installation:	Horizontal
Bearing:	Self-Aligning Ball Bearings
Pulley Lagging Type:	Heat/Thermal Vulcanized Rubber Casting, Rubber Lag

Customization:	Available \| Customized Request

belt pulley

What is the role of belt pulleys in the automotive industry?

Belt pulleys play a vital role in the automotive industry, contributing to various systems and components within vehicles. They are essential for transmitting power, driving auxiliary systems, and ensuring the smooth operation of critical functions. Here’s a detailed explanation of the role of belt pulleys in the automotive industry:

1. Engine Power Transmission: Belt pulleys are integral to the power transmission system of an automotive engine. They are commonly used in serpentine belt systems, where a single belt is routed around multiple pulleys to drive various engine accessories. The crankshaft pulley connects to the engine’s crankshaft and is responsible for transmitting power to components such as the alternator, water pump, power steering pump, and air conditioning compressor. The rotation of the crankshaft pulley drives the serpentine belt, which, in turn, drives these auxiliary systems.

2. Timing Belt System: Belt pulleys are essential components in the timing belt system of an engine. The timing belt connects the engine’s crankshaft to the camshaft(s), synchronizing their rotation and ensuring precise valve timing. The crankshaft pulley, also known as the harmonic balancer, is connected to the crankshaft and drives the timing belt. The camshaft pulleys, often referred to as timing pulleys, are responsible for driving the camshafts and controlling the opening and closing of the engine’s valves. Proper timing belt operation is crucial for the engine’s performance, efficiency, and overall reliability.

3. Supercharger and Turbocharger Systems: In high-performance and forced induction engines, belt pulleys are utilized in supercharger and turbocharger systems. These systems compress the intake air to increase engine power output. Belt-driven superchargers and turbochargers use pulleys to drive the compressor, which forces more air into the engine’s combustion chambers. The pulleys in these systems are designed to withstand high speeds and loads, ensuring efficient and reliable operation of the forced induction system.

4. Cooling System: Belt pulleys contribute to the cooling system of automotive engines. The water pump pulley is connected to the water pump, which circulates coolant throughout the engine to dissipate heat. The rotation of the water pump pulley, driven by the crankshaft pulley, creates the necessary flow of coolant to regulate engine temperature. Proper cooling system operation is vital for preventing overheating and maintaining the engine’s optimal operating conditions.

5. Power Steering System: Belt pulleys are used in power steering systems to assist with steering effort. The power steering pump pulley is connected to the power steering pump, which pressurizes hydraulic fluid to aid in turning the wheels. As the crankshaft pulley drives the serpentine belt, power is transmitted to the power steering pump pulley, enabling power-assisted steering. Belt-driven power steering systems provide easier and more responsive steering control for drivers.

6. Air Conditioning System: Belt pulleys play a role in the automotive air conditioning system. The air conditioning compressor pulley is driven by the serpentine belt and is responsible for compressing and circulating refrigerant within the system. The rotation of the compressor pulley enables the air conditioning system to cool and dehumidify the vehicle’s interior, providing comfort to occupants. Belt-driven air conditioning systems are commonly found in most passenger vehicles.

7. Other Auxiliary Systems: Belt pulleys are also used in other auxiliary systems in vehicles, such as the alternator, which generates electrical power to charge the battery and power electrical components. Additionally, they are employed in systems like the vacuum pump for brake assist, power take-off (PTO) units in commercial vehicles, and various belt-driven pumps for systems like the fuel injection system and hydraulic systems.

In summary, belt pulleys play a crucial role in the automotive industry, contributing to power transmission, auxiliary systems, and critical functions within vehicles. Whether it’s transmitting power in the engine, driving timing belts or auxiliary systems, or assisting with cooling, steering, or air conditioning, belt pulleys ensure the efficient and reliable operation of automotive systems and components.

belt pulley

How does the size and design of a belt pulley impact its performance?

The size and design of a belt pulley have a significant impact on its performance in power transmission systems. The size refers to the dimensions of the pulley, such as its diameter and width, while the design encompasses factors like the groove profile, material selection, and overall construction. Here’s a detailed explanation of how the size and design of a belt pulley impact its performance:

1. Speed and Power Transmission: The size of a belt pulley directly affects the speed and power transmission capability of the system. A larger pulley diameter results in higher belt speeds and increased power transmission capacity. On the other hand, a smaller pulley diameter allows for slower speeds and reduced power transmission. The selection of an appropriate pulley size depends on the desired speed and torque requirements of the application.

2. Belt Tension and Grip: The size and design of a belt pulley influence the tension and grip between the belt and pulley. A larger pulley diameter increases the angle of wrap, which improves the belt’s grip on the pulley and enhances power transmission efficiency. Additionally, the width of the pulley affects the contact area with the belt, allowing for higher load-carrying capacity. Proper belt tension and grip are crucial for preventing belt slippage, maximizing power transfer, and ensuring reliable operation.

3. Speed Ratio: The size and design of the driving and driven pulleys determine the speed ratio between them. By selecting pulleys of different sizes or varying the number of grooves, the speed ratio can be adjusted. This is important in applications where specific speed requirements need to be met, such as in machinery that requires different operating speeds for various operations. The design of the pulleys, including the groove profile and pitch diameter, must be considered to achieve the desired speed ratio.

4. Belt Life and Wear: The size and design of a belt pulley can impact the life and wear characteristics of the belt. Improper pulley sizing or design can lead to excessive belt tension, uneven belt loading, or misalignment, resulting in premature wear and failure of the belt. A well-designed pulley with appropriate dimensions, smooth groove profiles, and proper alignment reduces belt stress and wear, prolonging the belt’s lifespan and reducing maintenance requirements.

5. Noise and Vibration: The size and design of a belt pulley can influence the noise and vibration levels in the power transmission system. Proper pulley size selection and design considerations, such as balancing the pulley, ensuring concentricity, and minimizing runout, help reduce vibration and noise generation. This improves overall system performance, operator comfort, and reduces the potential for component fatigue or damage.

6. Material Selection and Construction: The design of a belt pulley includes material selection and construction considerations. Different materials, such as steel, cast iron, aluminum, or composites, offer varying levels of strength, durability, and resistance to factors like corrosion or extreme temperatures. The design may also include features like hubs, keyways, or flanges, which enhance the pulley’s performance and facilitate proper installation and alignment in the system.

Overall, the size and design of a belt pulley play a crucial role in determining its performance in power transmission systems. Factors such as speed and power transmission capability, belt tension and grip, speed ratio, belt life and wear, noise and vibration levels, and material selection all depend on the proper sizing and design of the pulley. Attention to these factors ensures optimal performance, efficiency, and reliability in belt-driven applications.

belt pulley

How does a belt pulley function in power transmission?

A belt pulley plays a crucial role in power transmission by enabling the transfer of rotational motion and torque between rotating shafts. It functions as a mechanical device that connects the driving shaft to the driven shaft through a belt or a rope. The rotational motion of the driving shaft is transmitted to the driven shaft via the belt pulley, allowing power to be transferred from one shaft to another. Here’s a detailed explanation:

A belt pulley functions in power transmission through the following process:

The driving shaft, which is typically connected to a motor or an engine, rotates and generates rotational motion and torque.
The belt pulley is mounted on the driving shaft, and its grooved rim is designed to engage with a belt or a rope.
A belt or a rope is wrapped around the groove of the belt pulley, creating a secure connection between the pulley and the belt.
As the driving shaft rotates, the belt or rope, in contact with the grooved rim of the pulley, starts to move.
The movement of the belt or rope causes the belt pulley to rotate.
Since the belt pulley is connected to the driven shaft, which is the output shaft of the system, the rotational motion of the pulley is transferred to the driven shaft.
Consequently, the driven shaft starts to rotate at the same speed and direction as the driving shaft.
The rotational motion and torque generated by the driving shaft are effectively transmitted to the driven shaft through the belt pulley and the belt or rope.

It’s important to note that the design and configuration of the belt pulley, along with the belt or rope, are essential for efficient power transmission. The groove profile of the pulley should match the belt or rope profile to ensure proper engagement and prevent slippage. The tension in the belt or rope should be appropriately adjusted to maintain a secure connection between the pulley and the belt. Additionally, the size and ratio of the pulleys connected by the belt can be adjusted to control the speed and torque output, providing flexibility in power transmission.

In summary, a belt pulley functions in power transmission by connecting the driving shaft to the driven shaft through a belt or a rope. It transfers the rotational motion and torque generated by the driving shaft to the driven shaft, allowing power to be transmitted between the two shafts. The design, configuration, and tensioning of the belt and the pulley are crucial for efficient and reliable power transmission in mechanical systems.

China wholesaler China CZPT Grade Supplier Mining Used Conveyor Belt Pulley in Conveyor Machinery pulley assembly
editor by CX

2023-12-08

China high quality Customized Belt Conveyor Drive Drum Pulley engine pulley

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Product Description

Head Drive Pulley, Return Pulley,Bend Pulley, Snub Pulley,Tensioning Pulley, Take up Pulley can be provided. We are designing and manufacturing pulleys, using materials of the highest quality in a production process employing advanced technology. This together with the application of the Quality Assurance system certifi ed to ISO 9001:2015, contributes to the production of high quality products offering dependable, long life performance in the field and appreciably reducing maintenance cost. Each our conveyor pulley is individually computer designed to meet the client’s requirements.

Product Name	Belt Conveyor Pulley Drum
Type	Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley
Length	200mm-2500mm
Materials	Carbon steel, Stainless steel, Rubber
Surface Treatment	Smooth, CHINAMFG grooved lagging, Herringbone lagging, Ceramic lagging
Welding	Submerged Arc Welding
Bearing	Famous brands
Structure	Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

1. Head/Drive Pulley is located at the discharge terminus of the conveyor.
2. Drive pulley provides the driving force for the conveyor. In order to increase pulley life and traction, it often has a larger diameter than other pulleys.
3. We can supply pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client. Different patterns of grooving such as herringbone or CHINAMFG can be provided to increase tractive friction under dirty or wet conditions. CHINAMFG grooves have the advantage of being installed in any orientation, regardless of belt direction.

Specification of Drive Head Pulley Drum

Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3500mm (19-138 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

1. The bend pulley is used for changing the direction of the belt.
2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging.

Specification of Bend Pulley:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Specification of Snub Pulley:

Items	Content
Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3200mm (19-126 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Specification of take up pulley drum:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel

The components of a pulley drum include the following:

Drum or Shell	The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific ‘face’ width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates	The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft	The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements. The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure. Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller). Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements	These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is able to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs	The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging	It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt. In such cases pulley drum surfaces are ‘lagged’ or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies	Bearings support the rotating shaft and hence the pulley. The bearings are housed in ‘plummer blocks’ which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to ‘sole plates’ which are welded to the structure. The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.

Several types of bearing housing, seals and end disc:

Pulley Drum Warehouse and package:

Pulley Drums:

Our Products: Belt Conveyors, Pulley Drum, Conveyor Rollers Idler, etc.

Material:	Stainless Steel
Surface Treatment:	Polishing
Motor Type:	Frequency Control Motor
Installation:	Horizontal
Carrying Type:	Light, Medium, Heavy
Light Connection Mode:	The Shaft and Hub Are Single-Width Plate Welded Cy

Samples:	US$ 300/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

belt pulley

Can belt pulleys be part of HVAC systems and air conditioning units?

Yes, belt pulleys can indeed be part of HVAC (Heating, Ventilation, and Air Conditioning) systems and air conditioning units. They play a crucial role in the operation of these systems, contributing to the movement of air, power transmission, and controlling the functionality of various components. Here’s a detailed explanation of how belt pulleys are involved in HVAC systems and air conditioning units:

1. Air Handling Units: Belt pulleys are commonly used in air handling units (AHUs) of HVAC systems. AHUs are responsible for circulating and conditioning air within buildings. Belt-driven AHUs employ pulleys to drive the fans or blowers that move air through the system. The rotation of the pulleys drives the fan blades, creating airflow and facilitating the exchange of heat or coolness in the air conditioning process.

2. Cooling Towers: Cooling towers, a key component of HVAC systems, are used to remove heat from the building. Belt pulleys are employed in cooling towers to drive the fan systems that enhance the cooling process. The pulleys drive the cooling tower fans, which draw in ambient air and facilitate the evaporation of water, effectively dissipating heat and lowering the temperature of the circulated water.

3. Fan Coil Units: Fan coil units are part of HVAC systems and provide localized heating or cooling to specific areas within a building. Belt pulleys can be used in fan coil units to drive the fans that distribute conditioned air. The rotation of the pulleys drives the fan blades, enabling the movement of air through the unit and delivering heating or cooling to the desired space.

4. Compressors: In air conditioning units, belt pulleys are employed in the compressor system. The compressor is responsible for compressing the refrigerant, which enables the cooling process. Belt-driven compressors use pulleys to drive the compressor’s motor, which pressurizes the refrigerant and facilitates its movement through the air conditioning system. The pulleys ensure the efficient operation of the compressor, which is essential for the cooling function.

5. Power Transmission: Belt pulleys are essential for power transmission in HVAC systems and air conditioning units. They are used to transmit power from the motor or engine to various components, such as fans, compressors, pumps, and other mechanical parts. The rotation of the pulleys transfers power and enables the operation of these components, ensuring the functionality of the HVAC system or air conditioning unit.

6. Variable Speed Control: Belt pulleys can also be utilized for variable speed control in HVAC systems. By using pulleys of different sizes or incorporating variable speed pulley systems, the rotational speed of fans or other driven components can be adjusted. This allows for precise control over airflow, temperature, and overall system performance, optimizing energy efficiency and comfort levels in the building.

7. Maintenance and Serviceability: Belt pulleys in HVAC systems and air conditioning units are designed for easy maintenance and serviceability. They allow for straightforward belt replacement or adjustment, ensuring that the system can be properly maintained and serviced to maintain optimal performance and reliability.

In summary, belt pulleys are integral components of HVAC systems and air conditioning units. They are involved in power transmission, driving fans and blowers, controlling compressors, and facilitating the movement of air for heating, cooling, and ventilation. Belt pulleys contribute to the overall functionality, energy efficiency, and serviceability of HVAC systems, playing a vital role in providing comfortable and controlled environments in residential, commercial, and industrial buildings.

belt pulley

How does the size and design of a belt pulley impact its performance?

belt pulley

What advantages do belt pulleys offer for efficient power transmission?

Belt pulleys offer several advantages that contribute to efficient power transmission in a variety of applications. These advantages make belt pulleys a popular choice for transmitting power in numerous industries. Here are some key advantages of using belt pulleys:

1. High Efficiency: Belt pulleys can achieve high power transmission efficiency. The materials used for pulleys, such as metals or composite materials, are selected for their strength and low friction characteristics. This allows for minimal energy loss during power transmission, resulting in efficient operation and reduced energy consumption.

2. Smooth and Quiet Operation: Belt pulleys provide smooth and quiet operation compared to some other power transmission methods. The flexibility of belts helps in dampening vibrations and reducing noise levels. This is particularly beneficial in applications where noise reduction is important, such as in residential areas, offices, and certain types of machinery.

3. Slip Prevention: Belt pulleys offer slip prevention features, ensuring reliable power transmission. The design of the pulley’s groove and the corresponding belt shape create a positive engagement that helps prevent the belt from slipping during operation. This is particularly advantageous in high-torque applications where maintaining a consistent power transfer is crucial.

4. Overload Protection: Belt pulleys can provide a certain degree of overload protection. In the event of sudden load spikes or jamming of the driven system, the belt can slip or deform slightly, absorbing the shock and protecting the machinery from damage. This inherent flexibility acts as a safety feature, preventing catastrophic failures and reducing the risk of equipment breakdown.

5. Misalignment Compensation: Belt pulleys can accommodate minor misalignments between the driving and driven shafts. The flexibility of the belt allows for slight angular and parallel misalignments, which can naturally occur in machinery due to manufacturing tolerances, thermal expansion, or other factors. This ability to compensate for misalignment helps to minimize stress on bearings and prolong the lifespan of the system.

6. Speed Variation: Belt pulleys provide the flexibility to achieve different speed ratios by simply changing pulley sizes or adjusting the position of variable speed pulleys. This feature allows for speed variation and control in various applications, facilitating the optimization of machine performance and enabling adaptability to different operating conditions.

7. Cost-Effective: Belt pulleys are generally cost-effective compared to some other methods of power transmission. They are relatively simple in design, easy to manufacture, and require less precision than certain alternatives. Additionally, belts are generally less expensive to replace than other types of power transmission components, resulting in lower maintenance costs.

Overall, belt pulleys offer advantages such as high efficiency, smooth and quiet operation, slip prevention, overload protection, misalignment compensation, speed variation, and cost-effectiveness. These advantages make belt pulleys a reliable and versatile choice for efficient power transmission in a wide range of applications across various industries.

China high quality Customized Belt Conveyor Drive Drum Pulley engine pulley
editor by CX

2023-11-29

China Good quality Conveyor Belt Pulley and Conveyor Belt Bend Pulley, Belt Pulley System for Conveyor Belt, Magnetic Roller for Sell with high quality

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Product Description

Series RCT permanent magnetic drum separator (magnetic pulley) is also called dry bulk magnetic separator. Its internal complex magnetic system is made up of high-performance hard magnetic materials. Series RCT permanent magnetic drum has a strong magnetic field intensity, a simple structure and no energy consumption. It is easy to use, without maintenance, and there is no demagnetization after year round use. Series RCT permanent magnetic drum is widely used together with series DT-75 and AD-80 belt conveyors to replace the drive pulley or driven pulley, and it is especially suitable for the continuous automatic iron separation from steel slag, ore slag, water slag, etc.it is widely used for iron election in cement, magnetic separation, mining, steel, chemicals, refractories, waste disposal and other industries.
Features:
1. Easy to install and convenient to use.
2. Excellent magnetic field intensity.
3. No energy consumption itself.
4. High efficiency and stable performance.

On-site installation

Overal Dimension Drawing:

Technical Parameters

NO.	Model	Magnetic induction intensity of the drum surface (GS)	Material depth (≤mm)	Belt speed (m/s)	Weight (kg)	Appearance size (mm)
NO.	Model	Magnetic induction intensity of the drum surface (GS)	Material depth (≤mm)	Belt speed (m/s)	Weight (kg)	A	B	DΦ	L	L1	K	dΦ	h	b
1	RCT-32/40	1500-3000	40	≤2.5	150	728	400	320	500	926	100	45	48.5	14
2	RCT-32/50	1500-3000	60		198	850	500	320	600	1097	115	50	53.5	14
3	RCT-40/50	1500-3000	80		250	850	500	400	600	1097	115	55	60	16
4	RCT-50/50	1500-3000	100		370	850	500	500	600	1097	115	55	60	16
5	RCT-32/65	1500-3000	70		245	1000	650	320	750	1280	135	65	69	18
6	RCT-40/65	1500-3000	100		405	1000	650	400	750	1280	135	65	69	18
7	RCT-50/65	1500-6000	130		520	1000	650	500	750	1280	135	70	76	20
8	RCT-50/80	1500-6000	130		610	1300	800	500	950	1580	135	70	76	20
9	RCT-65/80	1500-6000	130		720	1300	800	650	950	1661	175	70	76	20
10	RCT-80/80	1500-6000	150		980	1300	800	800	950	1661	175	90	76	24
11	RCT-65/100	1500-6000	130		910	1500	1000	650	1150	1861	175	90	97	24
12	RCT-80/100	1500-6000	170		1200	1500	1000	800	1150	1954	215	90	97	24
13	RCT-65/120	1500-6000	100		1500	1750	1200	650	1400	2194	215	110	119	32
14	RCT-100/120	1500-6000	200		1890	1750	1200	1000	1400	2270	255	110	119	32
15	RCT-100/140	1500-6000	230		2160	2000	1400	1000	1600	2446	255	110	119	32
16	RCT-125/160	1500-6000	260		2800	2150	1600	1250	1800	2600	255	120	129	32
Note:The strength of the magnetic field can be customized according to customer requirements, from 800gs-10000gs.piease indicate in the contra

Certifications

Packaging & Shipping

Company Profile

HangZhou CHINAMFG Magnet Technology Co., Ltd. is a modern enterprise, which was founded by HangZhou CHINAMFG Magnet Equipment Factory and HangZhou CHINAMFG magnet equipment factory in conjunction with other domestic investors. It is the enterprise of producing magnetic and powder equipment, is the larger magnetic equipment manufacturer of research and development, engineering design, production and installation, commissioning and service.

The company mainly produces over 30 series 200 kinds of specifications, such as magnetic separator, de-ironing separator, crusher, disk-type, permanent magnet vacuum filter, metal detector, grinding equipment, aggregate equipment, grinding and processing equipment. The service is related to more than 10 areas, such as electricity, coal, building materials, metallurgy, ports, mining, nonferrous metals, powder environmental protection. At present, we have provided more than 7000 domestic and foreign customers with reliable and value-added and convenient professional equipment and programs, and at the same time, Products are exported to Russia, Mongolia, India, Indonesia, Malaysia, the Philippines, Vietnam, Thailand, Iran, the United Arab Emirates, Pakistan, Kazakhstan, South Africa, Zimbabwe, Brazil, Chile, Peru, Australia and other dozens of countries and regions.

There is no best, only better. CHINAMFG has firmly implemented ISO9001: 2000 international quality management system standard and ISO10012 international quality inspection system standard, relying on technological innovation, and continuously improve core competitiveness. We innovate and constantly improve product performance, quality, extend the application scope to meet user higher demand. To become an international leader in magnetic application system is the goal of Baite…

With well-equipped professional engineers and strong technical force, CHINAMFG has been in this feild for 10 years, we cooperate with superior suppliers to keep our quality, the test of materials is free if you are interested in our machine, strict quality checked for every machine before packing, engineers available to service machinery overseas, inaddition, there is not only after sales service support, but also technology support

Baite company commitments the aim of ” striving for survival with top quality, promoting development with good reputation, winning the world with good faith “. We warmly welcome all the friends to the cooperation!

exhibition

Exhibition in Indonesia:

laboratory

FAQ

Q: Are you a factory ?
A:Yes,we are factory, which was established in 2003.
We focus on providing expert service including design, manufacture, installation & maintenance.
Q: Terms of Payment:
A:30% of the total amount by TT as deposit, the balance to be paid by TT or L/C at sight before the machines leaving seller’ factory.
100% irrevocable L/C at sight.
Q:Time for preparation of goods:
A:The above machines shall be ready for delivery during 35 days from the date of receiving the deposit/LC, excluding the time of waiting for shipment.
Q:Guarantee period:
A:The guarantee period for the above machines is 12 months from the date of putting into use, but not exceeds 20-4 months after the machines leaving seller’s factory. It is not applicable for quick wear parts.
Q: May I know the status of my order?
A: Yes. We will send you information and photos at different production stage of your order. Every step will be send to you in time.
Q: Can I customize shelving or racking at my own size?
A: Sure.
Q: If i need the complete mineral processing line. is Baite able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advice as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Why Choose us?
1.Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment according to your special demand.
2.one-year warranty to make sure your machine runs consistently.
We always offering lifelong services and provide spare parts for a long term,and repair main parts under right using for free in two years.
3.Technical services
3.1 Design of production line and solutions according to buyer’s requirement.
3.2 In 7 days after the receipt of deposit, the seller shall provide related technical documents for equipment installation, in addition to those with special requirements.
3.3 Before delivery, the seller can modify the previous solutions according to buyer’s requirement.
4.After-sales service
4.1 During the installation and commissioning, the seller shall send technician to the site for instruction of installation and commissioning, and for training of workers.
4.2 If there is any equipment failure caused by the buyer, the seller shall assist the maintenance of machines and replacement of fittings, and charges appropriate fees.
4.3 Beyond the guarantee period, the seller can provide services and fittings at a most preferential price.
4.4The seller can provide consultation and inspection services freely for other products, especially for the up-stream and down-stream products of our equipment.

Welcome Inquiry & we will reply to you within 12 hours.

Type:	Magnetic Separator
Voltage:	380V
Weight:	1T

Samples:	US$ 500/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

belt pulley

What is the importance of proper pulley alignment and tensioning in belt pulley systems?

Proper pulley alignment and tensioning are of utmost importance in belt pulley systems. They directly impact the efficiency, reliability, and longevity of the system. Here’s a detailed explanation of the importance of proper pulley alignment and tensioning:

1. Power Transmission Efficiency: Proper pulley alignment and tensioning ensure efficient power transmission in belt pulley systems. Misaligned pulleys or incorrect belt tension can lead to slippage, which results in power loss. When the belts slip on the pulleys, the intended power transfer from the driving pulley to the driven pulley is compromised. By aligning the pulleys correctly and maintaining proper tension, the belts grip the pulleys securely, allowing for efficient power transmission and maximizing the system’s overall efficiency.

2. Prevents Belt Wear and Damage: Improper pulley alignment and tensioning can cause excessive belt wear and damage. Misaligned pulleys can cause the belts to run at an angle, resulting in uneven wear on the belt’s edges. This can lead to premature belt failure and the need for frequent belt replacements. Insufficient or excessive belt tension can also cause accelerated wear, as it puts additional strain on the belts. Proper alignment and tensioning help distribute the load evenly across the belts, minimizing wear and extending their lifespan.

3. Reduces Noise and Vibration: Correct pulley alignment and tensioning contribute to reducing noise and vibration in belt pulley systems. Misaligned pulleys can cause the belts to vibrate and generate noise during operation. Excessive belt tension can lead to increased vibration as well. These vibrations and noise not only affect the comfort of operators but can also impact the overall stability and performance of the system. Proper alignment and tensioning help minimize vibration and noise levels, creating a smoother and quieter operation.

4. Improves System Reliability: Proper pulley alignment and tensioning enhance the reliability of belt pulley systems. Misalignment or improper tension can lead to unexpected belt failures, system downtime, and costly repairs. When the belts slip or wear unevenly, it can cause disruptions in power transmission, resulting in reduced system performance or complete failure. Proper alignment and tensioning minimize the risk of belt-related issues, ensuring the system operates reliably and consistently.

5. Enhances Component Life: Correct pulley alignment and tensioning contribute to the longevity of system components. When the belts run smoothly and grip the pulleys properly, it reduces stress on the pulleys, bearings, and other mechanical parts. Misalignment or excessive tension can cause unnecessary strain on these components, leading to premature wear and failure. Proper alignment and tensioning help distribute the load evenly, minimizing stress and extending the life of system components.

6. Facilitates Easy Maintenance: Proper pulley alignment and tensioning make maintenance tasks easier. When pulleys are aligned correctly, it simplifies belt replacement, adjustment, or inspection procedures. Easy access to the belts and pulleys allows for efficient maintenance and reduces downtime during servicing. Additionally, proper tensioning ensures that belts can be adjusted or replaced without difficulty, improving overall serviceability of the system.

7. Optimizes System Performance: Ultimately, proper pulley alignment and tensioning optimize the performance of belt pulley systems. When the belts are aligned correctly and tensioned properly, the power transmission is efficient, wear is minimized, and vibrations are reduced. This results in reliable and consistent system operation, allowing the system to perform at its intended level of efficiency and productivity.

In summary, proper pulley alignment and tensioning are essential for efficient power transmission, prevention of belt wear and damage, reduction of noise and vibration, and improvement of system reliability. They enhance the lifespan of system components, facilitate maintenance tasks, and optimize the overall performance of belt pulley systems. By ensuring correct alignment and tension, operators can maximize the efficiency, reliability, and longevity of their belt pulley systems.

belt pulley

Can belt pulleys be used in both simple and complex mechanical systems?

Yes, belt pulleys can be used in both simple and complex mechanical systems. Belt pulleys are versatile components that are widely employed in various applications across different industries. They offer several advantages, such as reliable power transmission, flexibility in speed adjustment, and ease of installation. Here’s a detailed explanation of how belt pulleys can be utilized in both simple and complex mechanical systems:

1. Simple Mechanical Systems: Belt pulleys are commonly used in simple mechanical systems where power needs to be transmitted between two shafts. These systems typically involve straightforward power transmission requirements and relatively uncomplicated machinery. Examples of simple mechanical systems where belt pulleys are utilized include small appliances like fans or blenders, exercise equipment, and simple conveyor systems. In these cases, belt pulleys provide an efficient and cost-effective solution for transmitting power from a motor or engine to drive a specific component or perform a specific task.

2. Complex Mechanical Systems: Belt pulleys are also extensively used in complex mechanical systems that involve multiple components, intricate power transmission requirements, and advanced machinery. These systems often require precise speed control, synchronization of multiple shafts, and the ability to transmit power over long distances. Examples of complex mechanical systems where belt pulleys are employed include large-scale manufacturing machinery, printing presses, industrial robots, and automotive engine systems. In these applications, belt pulleys are crucial in achieving accurate power transmission, maintaining synchronization, and enabling efficient operation of the complex machinery.

3. Speed Adjustment and Variable Power Transmission: Belt pulleys are particularly advantageous in systems that require speed adjustment or variable power transmission. By using pulleys of different sizes or adjusting the position of the belt on the pulleys, the speed and power transmission characteristics can be modified. This flexibility is beneficial in both simple and complex mechanical systems. For example, in a simple mechanical system like a drill press, a belt pulley system allows for speed adjustment to accommodate different drilling requirements. In a complex mechanical system like an assembly line, belt pulleys enable variable speed control to synchronize the movement of multiple components.

4. Adaptability and Customization: Belt pulleys can be easily adapted and customized to suit the specific requirements of both simple and complex mechanical systems. They can be designed and manufactured in various sizes, materials, and configurations to accommodate different shaft diameters, space restrictions, power transmission needs, and environmental conditions. This adaptability makes belt pulleys highly versatile components that can be integrated into diverse mechanical systems, regardless of their complexity.

5. Reliability and Maintenance: Belt pulleys offer reliable and efficient power transmission in both simple and complex mechanical systems. They have a long service life when properly installed and maintained, making them a dependable choice for various applications. Regular maintenance, such as checking for proper tension, alignment, and lubrication, ensures optimal performance and prolongs the lifespan of the belt pulleys in any mechanical system.

In summary, belt pulleys are suitable for use in both simple and complex mechanical systems. They provide efficient power transmission, speed adjustment capabilities, adaptability, and reliability. Whether it’s in a small appliance or a sophisticated industrial machine, belt pulleys play a vital role in transmitting power and enabling the smooth operation of mechanical systems across a wide range of applications and industries.

belt pulley

What advantages do belt pulleys offer for efficient power transmission?

China Good quality Conveyor Belt Pulley and Conveyor Belt Bend Pulley, Belt Pulley System for Conveyor Belt, Magnetic Roller for Sell with high quality
editor by CX

2023-11-21

China Good quality Conveyor Pulley Flat Conveyor Belt Drive Head Pulley Rubber Lagging Idler Drum Pulley pulley and belt

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Product Description

Detailed Photos

Application

Company Profile

Factory Profile

ZheJiang CHINAMFG Machinery Manufacturing Co.,LTD. is an innovative manufacturing enterprise specalizing in the production, design, sales and installation of bulk material conveying equipment.
   The company mainly provides belt conveyor, tubular belt conveyor, mobile belt conveyor, screw conveyor, Bucket Elevator, chain conveyor, scraper conveyor and other material handling conveying equipment. It also provides conveyor idlers rollers,conveyor drum pulleys,conveyor belts, belt cleaners,impact beds,take-up frame and other components.
   Juntong Conveyor has many years of experience in supplying to a diverse range of industries which includes coal, cement,steel iron, chemical,agricultural, power,mining, port, quarrying,mechanical & civil engineering, waste management & recycling.
   We have a professional R&D team with plenty technical patents.and we can produce conveyor products in different standards such as CEMA, JIS, ISO, AS, GB and so on. Also,our products have already qualified IS09001, CE, SGS, BV, MA certifications,In addition, CHINAMFG has established friendly and cooperative relationships with ZheJiang Material Handling Research Institute Co.,ltd( BMHRI), CHINAMFG Research Institute (CCRI), HangZhou University of Science and Technology (TYUST) , etc., so that the company’s research and development level has always been at the forefront of innovation in the field of bulk material transportation.CHINAMFG Conveyor has became a CHINAMFG brand with great reputation for providing total conveyor confidence.

Material:	Carbon Steel
Surface Treatment:	Polishing
Motor Type:	No
Installation:	Horizontal
Type:	Drive,Head,Bend,Snub,Tail,Take up,Crown,Driving
Surface:	Diamond,Chevron,Urethane,Ceramic,Plain,Smooth

Customization:	Available \| Customized Request

flat belt pulley

Can flat belt pulleys be part of woodworking and milling equipment?

Yes, flat belt pulleys can be an integral part of woodworking and milling equipment. Here’s a detailed explanation:

1. Power Transmission:

Flat belt pulleys are commonly used in woodworking and milling equipment to transmit power from a motor or engine to various components. They serve as driving pulleys, connecting the power source to critical machine parts such as saw blades, cutters, drills, or spindles. The efficient power transmission facilitated by flat belt pulleys ensures the smooth and precise operation of these components, enabling accurate woodworking and milling processes.

2. Speed Control:

Woodworking and milling equipment often require adjustable speed control for different tasks and materials. Flat belt pulleys, in combination with adjustable speed drives, allow operators to control the rotational speed of the driven components. By selecting pulleys of different sizes or adjusting the pulley positions, the speed ratios can be modified to match specific cutting or milling requirements, ensuring optimal machine performance and quality of the finished products.

3. Load Capacity:

Woodworking and milling equipment handle various types and sizes of materials, which may exert different loads on the machines. Flat belt pulleys are designed to handle different load capacities based on the specific requirements of the equipment. The pulley’s diameter and width are chosen to provide adequate support and load-bearing capacity for the belt, enabling the machines to handle different workpieces effectively.

4. Belt Tensioning and Tracking:

Proper belt tensioning and tracking are crucial in woodworking and milling equipment to ensure accurate cuts and milling operations. Flat belt pulleys are equipped with tensioning mechanisms and tracking features to maintain the appropriate belt tension and alignment. This helps prevent belt slippage, ensures precise movement of the workpiece, and minimizes the occurrence of errors or defects in the woodworking and milling processes.

5. Versatility:

Flat belt pulleys offer versatility in woodworking and milling equipment design. They can be used in various types of machines, such as table saws, band saws, planers, routers, and milling machines. The flexibility of flat belts also enables efficient movement around pulleys of different sizes and configurations, catering to the specific needs of different woodworking and milling tasks.

6. Durability and Precision:

Woodworking and milling equipment require pulleys that are durable and capable of providing precise power transmission. Flat belt pulleys are often constructed from materials such as cast iron or steel, ensuring strength and longevity. The precision of the pulley design, including accurate machining and balance, contributes to the overall precision of the woodworking and milling processes.

7. Maintenance and Replacement:

Flat belt pulleys in woodworking and milling equipment are relatively easy to maintain and replace. Regular inspection and lubrication of the pulleys, along with routine belt tension checks, contribute to efficient operation and prevent unexpected breakdowns. When replacement is necessary, flat belts and pulleys are readily available, minimizing downtime and ensuring uninterrupted woodworking and milling operations.

In summary, flat belt pulleys are commonly incorporated into woodworking and milling equipment to facilitate efficient power transmission, enable speed control, handle varying load capacities, ensure belt tensioning and tracking, offer versatility, provide durability and precision, and allow for easy maintenance and replacement. Their proper selection and maintenance are crucial for achieving high-quality woodworking and milling results.

flat belt pulley

What types of materials are commonly used for flat belt pulley components?

Flat belt pulleys are typically composed of various materials for different components to meet specific requirements. Here’s a detailed explanation:

1. Pulley Body:

The main body of a flat belt pulley is commonly made of durable and rigid materials such as:

Steel: Steel pulleys offer excellent strength, durability, and resistance to wear. They are commonly used in heavy-duty applications where high load capacities and long service life are required.
Cast Iron: Cast iron pulleys are known for their high strength and resistance to wear. They are often used in industrial applications where durability and reliability are essential.
Aluminum: Aluminum pulleys are lightweight and have good corrosion resistance. They are commonly used in applications where weight reduction is a priority or in environments where corrosion is a concern.
Plastics: Certain types of plastics, such as nylon or polyurethane, are used in pulleys where low weight, noise reduction, or chemical resistance is required. Plastic pulleys are often used in applications that involve delicate or sensitive machinery.

2. Hub:

The hub of a flat belt pulley, which connects the pulley to the shaft, is typically made of:

Steel: Steel hubs offer high strength and reliable connection to the shaft. They are commonly used in heavy-duty applications.
Aluminum: Aluminum hubs are lightweight and provide good corrosion resistance. They are often used in applications where weight reduction is important.

3. Surface Coating:

To enhance the performance and durability of flat belt pulleys, surface coatings or treatments may be applied. Some common coatings include:

Zinc or Nickel Plating: These coatings provide corrosion resistance and improve the pulley’s appearance.
Anodizing: Anodized coatings on aluminum pulleys increase their resistance to wear and corrosion.
Powder Coating: Powder coating provides a durable and protective layer on the pulley surface, offering improved aesthetics and resistance to corrosion, chemicals, and abrasion.

It’s important to select the appropriate materials for flat belt pulleys based on factors such as the application’s load requirements, environmental conditions, desired lifespan, and cost considerations. Consulting with pulley manufacturers or suppliers can help in determining the most suitable materials for specific pulley components.

flat belt pulley

What are the key components and design features of a flat belt pulley?

A flat belt pulley consists of several key components and design features that enable its functionality. Here’s a detailed explanation:

1. Pulley Body:

The pulley body forms the main structure of the flat belt pulley. It is typically cylindrical or disk-shaped and is made of durable materials such as cast iron, steel, or aluminum. The pulley body provides the foundation for the other components and supports the flat belt during operation.

2. Pulley Surface:

The surface of a flat belt pulley is designed to accommodate the flat belt. It may be flat or slightly concave to enhance belt contact and improve power transmission efficiency. The surface finish is chosen to optimize friction and traction between the pulley and the flat belt, reducing slippage and ensuring reliable power transfer.

3. Belt Grooves:

Some flat belt pulleys feature grooves or channels on their surface to accommodate the flat belt. These grooves provide a secure fit for the belt, preventing it from slipping or coming off the pulley during operation. The number and configuration of the grooves may vary depending on the specific application and belt requirements.

4. Hub or Bore:

The hub or bore is the central opening in the pulley body that allows the pulley to be mounted on a shaft. It is typically cylindrical and matches the diameter of the shaft. The hub may have keyways, set screws, or other mechanisms to ensure a secure and precise connection between the pulley and the shaft.

5. Keyway:

A keyway is a slot or groove machined into the bore of the flat belt pulley. It is used to accommodate a key, which is a small, rectangular metal piece. The key prevents the pulley from rotating independently on the shaft by providing a positive engagement between the pulley and the shaft.

6. Set Screws or Locking Mechanisms:

In addition to or instead of a keyway, flat belt pulleys may incorporate set screws or other locking mechanisms to secure the pulley to the shaft. These mechanisms allow for easy installation and removal of the pulley while ensuring it remains firmly in place during operation.

7. Balance and Alignment Features:

Flat belt pulleys are often balanced and aligned to minimize vibration and ensure smooth operation. Imbalances can lead to increased wear on the belt, bearings, and other components, as well as contribute to noise and reduced performance. Balancing techniques, such as counterweights or precision machining, are employed to achieve optimal balance. Additionally, pulleys may incorporate features like crowned surfaces or tracking guides to aid in belt alignment, reducing the risk of misalignment and optimizing power transmission.

8. Protective Coatings or Finishes:

To enhance durability and corrosion resistance, flat belt pulleys may be coated with protective finishes or coatings. These coatings, such as paint, powder coating, or specialized treatments, help protect the pulley from environmental factors, moisture, and wear, extending its service life.

In summary, the key components and design features of a flat belt pulley include the pulley body, pulley surface, belt grooves, hub or bore, keyway, set screws or locking mechanisms, balance and alignment features, as well as protective coatings or finishes. These elements work together to ensure efficient power transmission and reliable operation in machinery.

China Good quality Conveyor Pulley Flat Conveyor Belt Drive Head Pulley Rubber Lagging Idler Drum Pulley pulley and belt
editor by CX

2023-11-16

China Good quality China Manufacturer Flat Belt Conveyor Pulley with Hot selling

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Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Detailed Photos

Technical Parameters

Driving Pulley (rubber surface)
Belt Width	Standard Diameter of Pulley
500 mm	500mm
650 mm	500mm,630 mm
800 mm	500mm,630mm,800mm,1000mm,1250mm,1400 mm
1000 mm	630mm,800mm,1000mm,1250mm,1400 mm
1200 mm	630mm,800mm,1000mm,1250mm,1400 mm
1400 mm	630mm,800mm,1000mm,1250mm,1400 mm
1600 mm	630mm,800mm,1000mm,1250mm,1400 mm
1800 mm	630mm,800mm,1000mm,1250mm,1400 mm
2000 mm	800mm,1000mm,1250mm,1400 mm
2200 mm	1000mm,1250mm,1400 mm
2400 mm	1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)
Belt Width	Standard Diameter of Pulley (mm)
500 mm	250,315,400,500
650 mm	250,315,400,500,630
800 mm	250,315,400,500,630,800,1000,1250
1000 mm	250,315,400,500,630,800,1000,1250,1400
1200 mm	250,315,400,500,630,800,1000,1250,1400
1400 mm	315,400,500,630,800,1000,1250,1400
1600 mm	400,500,630,800,1000,1250,1400
1800 mm	400,500,630,800,1000,1250,1400
2000 mm	500,630,800,1000,1250,1400
2200 mm	630,800,1000,1250,1400
2400 mm	800,1000,1250,1400

Pulley Standard
Brand	SPD
Specification	SPD-CP-0001
Certificate	ISO/BV/SGS
Standard	CEMA/JIS/DIN/Australia
Application	Coal mining industry, cement, steel, harbour etc.
Place of Origin	HangZhou City , ZheJiang Province , China
Material Feature	Water, Wear, Dust resistance
Supply capacity	80pcs/month
Management system	ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys
Customer Visit & Exhibition

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation.

Our EPC Conveying System Project

our certification

FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement and quantities you need to purchase
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam, and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging, customers can appoint third parties to inspect the products before loading too
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation
Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

Material:	Steel
Application:	Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure:	Ordinary Roller

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

flat belt pulley

What is the role of flat belt pulleys in agricultural machinery and equipment?

Flat belt pulleys play a crucial role in agricultural machinery and equipment, contributing to various operations and functions. Here’s a detailed explanation:

1. Power Transmission:

Flat belt pulleys are commonly used in agricultural machinery to transmit power from an engine or motor to different components. They serve as driving pulleys, connecting the power source to various agricultural implements and equipment such as threshers, pumps, conveyors, and grain elevators. The efficient power transmission facilitated by flat belt pulleys enables the proper operation of these agricultural machines.

2. Belt-Driven Systems:

Many agricultural machines utilize belt-driven systems, where flat belts and pulleys are employed to transfer power. These systems are cost-effective, easy to maintain, and provide smooth power transmission. Flat belt pulleys are key components in these systems, ensuring reliable power transfer and facilitating the movement of materials or the operation of specific agricultural processes.

3. Threshing and Harvesting:

In agricultural machinery such as threshers, flat belt pulleys are integral to the threshing and harvesting process. They drive the rotating mechanisms that separate grain or seeds from the crop plants. The pulleys provide the necessary power to rotate the threshing drum or cylinder, facilitating the separation of grain or seeds from the harvested crop.

4. Irrigation and Water Pumps:

Flat belt pulleys are utilized in agricultural equipment for irrigation and water pumping applications. They drive water pumps that draw water from wells, rivers, or other sources and distribute it for irrigation purposes. The pulleys transmit power from the engine or motor to the pump, enabling efficient water pumping and irrigation operations in agricultural fields.

5. Conveyor Systems:

Agricultural conveyor systems, used for tasks such as transporting crops, seeds, or harvested produce, often incorporate flat belt pulleys. The pulleys drive the conveyor belts, facilitating the movement of agricultural materials within the farm or processing facility. These conveyor systems are crucial for efficient material handling and sorting in agricultural operations.

6. Equipment Adjustability:

Flat belt pulleys offer adjustability in agricultural machinery and equipment. By using pulleys of different sizes or adjusting the pulley positions, the speed ratios and power transmission characteristics can be modified. This adjustability allows farmers and operators to optimize the performance of agricultural machines based on specific requirements, crop conditions, or operational preferences.

7. Versatility and Durability:

Agricultural environments can be demanding, with exposure to dust, moisture, and other challenging conditions. Flat belt pulleys are designed to be versatile and durable, capable of withstanding the rigors of agricultural applications. They are often constructed from materials such as cast iron or steel, ensuring longevity and reliable performance even in harsh agricultural settings.

Overall, flat belt pulleys play a vital role in agricultural machinery and equipment by facilitating efficient power transmission, driving essential components and processes, enabling adjustability, and ensuring the smooth operation of various agricultural operations.

flat belt pulley

How does the design of a flat belt pulley affect its performance?

The design of a flat belt pulley plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:

1. Groove Profile:

The groove profile of a flat belt pulley affects the grip and traction between the pulley and the belt. Different groove profiles, such as V-shaped, U-shaped, or flat, are used depending on the type of belt being used. The groove profile should be designed to optimize the belt’s contact area and prevent slippage, ensuring efficient power transmission.

2. Diameter and Width:

The diameter and width of the pulley directly impact its mechanical advantage and power transmission capabilities. Larger pulley diameters result in higher belt speeds and increased power transmission capacity, while wider pulleys provide better belt support and reduced belt stress.

3. Material Selection:

The choice of material for the pulley affects its strength, durability, and resistance to wear and corrosion. Commonly used materials include steel, cast iron, aluminum, and plastics. The material selection should be based on factors such as the load capacity, operating environment, and desired lifespan of the pulley.

4. Balance and Alignment:

A well-designed flat belt pulley should be properly balanced and aligned to minimize vibration and ensure smooth operation. Imbalances or misalignment can result in increased noise, reduced efficiency, and premature wear of the pulley and belt.

5. Tensioning Mechanism:

The design of the tensioning mechanism, such as an idler pulley or tensioning screw, can impact the ease of belt tensioning and the ability to maintain proper belt tension over time. A well-designed tensioning mechanism ensures consistent and reliable power transmission by maintaining the optimal tension in the belt.

6. Flanges and Hub Configuration:

The presence of flanges or the configuration of the hub can affect the stability and alignment of the pulley. Flanges help to keep the belt contained within the pulley, preventing lateral movement and ensuring proper tracking. The hub configuration should provide a secure and accurate connection to the shaft, minimizing slippage or misalignment.

7. Surface Finish and Coating:

The surface finish and coating of the pulley can influence its friction characteristics, wear resistance, and corrosion protection. Smooth surface finishes and appropriate coatings can reduce friction, extend the life of the pulley and belt, and improve overall performance.

By carefully considering and optimizing these design factors, flat belt pulleys can be engineered to deliver efficient and reliable power transmission, minimize belt wear, and ensure long-lasting performance in various applications.

flat belt pulley

In which industries are flat belt pulleys commonly used?

Flat belt pulleys are commonly utilized in various industries where power transmission using flat belts is required. Here’s a detailed explanation:

1. Manufacturing Industry:

The manufacturing industry extensively uses flat belt pulleys in various applications. They are employed in machinery for processes such as material handling, assembly lines, packaging, and cutting operations. Flat belt pulleys enable power transmission to drive conveyor belts, rollers, robotic arms, and other components, facilitating the movement, manipulation, and processing of materials in manufacturing facilities.

2. Textile Industry:

In the textile industry, flat belt pulleys play a crucial role in powering machinery used in textile manufacturing processes. They are used in equipment such as spinning machines, weaving looms, knitting machines, and textile printing machines. These pulleys transmit power to drive spindles, loom mechanisms, rollers, and printing cylinders, enabling efficient production of textiles.

3. Woodworking Industry:

Flat belt pulleys find wide application in the woodworking industry. They are used in various woodworking machinery such as table saws, band saws, planers, jointers, and sanders. Flat belt pulleys power components like blades, cutter heads, feeders, and sanding drums, allowing for precise cutting, shaping, and finishing of wood materials.

4. Packaging Industry:

In the packaging industry, flat belt pulleys are commonly used in packaging machinery. They transmit power to drive components like conveyor belts, rotary tables, fillers, and labelers. Flat belt pulleys enable smooth and efficient packaging processes, such as sorting, filling, sealing, and labeling of products.

5. Agricultural Industry:

Flat belt pulleys have applications in the agricultural industry, particularly in equipment used for crop processing and handling. They are used in machinery such as threshers, combines, grain elevators, and feed processing equipment. Flat belt pulleys power components like augers, conveyors, fans, and pumps, facilitating operations such as harvesting, grain transportation, and feed processing.

6. Printing Industry:

The printing industry utilizes flat belt pulleys in printing presses and other printing machinery. These pulleys transmit power to drive the printing cylinders, paper feeders, and other moving parts, ensuring precise paper movement and ink application during the printing process.

7. Automotive Industry:

In certain applications within the automotive industry, flat belt pulleys can be found. They may be used in specialized machinery or equipment for tasks such as engine testing, component manufacturing, or assembly line operations.

8. Other Industries:

Flat belt pulleys can also be found in other industries such as mining, food processing, paper mills, construction, and power generation. They are used in specific equipment or machinery where flat belt power transmission offers advantages such as simplicity, cost-effectiveness, and compatibility with existing systems.

It’s important to note that while flat belt pulleys continue to be used in various industries, advancements in technology have led to the adoption of alternative power transmission systems, such as V-belts, timing belts, or direct drives, in many applications.

China Good quality China Manufacturer Flat Belt Conveyor Pulley with Hot selling
editor by CX

2023-11-14

China high quality Hot Sale Casting Belt Conveyor Drive Pulley for Drum Conveyor pulley puller

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Product Description

Product Introduction:
  The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
     1. Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
     2. Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection.
     3. Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Product Description:
Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Product Features:

Technical Parameters:

Driving Pulley (rubber surface)
Belt Width	Standard Diameter of Pulley
500 mm	500mm
650 mm	500mm,630 mm
800 mm	500mm,630mm,800mm,1000mm,1250mm,1400 mm
1000 mm	630mm,800mm,1000mm,1250mm,1400 mm
1200 mm	630mm,800mm,1000mm,1250mm,1400 mm
1400 mm	630mm,800mm,1000mm,1250mm,1400 mm
1600 mm	630mm,800mm,1000mm,1250mm,1400 mm
1800 mm	630mm,800mm,1000mm,1250mm,1400 mm
2000 mm	800mm,1000mm,1250mm,1400 mm
2200 mm	1000mm,1250mm,1400 mm
2400 mm	1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)
Belt Width	Standard Diameter of Pulley (mm)
500 mm	250,315,400,500
650 mm	250,315,400,500,630
800 mm	250,315,400,500,630,800,1000,1250
1000 mm	250,315,400,500,630,800,1000,1250,1400
1200 mm	250,315,400,500,630,800,1000,1250,1400
1400 mm	315,400,500,630,800,1000,1250,1400
1600 mm	400,500,630,800,1000,1250,1400
1800 mm	400,500,630,800,1000,1250,1400
2000 mm	500,630,800,1000,1250,1400
2200 mm	630,800,1000,1250,1400
2400 mm	800,1000,1250,1400

Pulley Standard
Brand	SPD
Specification	SPD-CP-0001
Certificate	ISO/BV/SGS
Standard	CEMA/JIS/DIN/Australia
Application	Coal mining industry, cement, steel, harbour etc.
Place of Origin	HangZhou City , ZheJiang Province , China
Material Feature	Water, Wear, Dust resistance
Supply capacity	80pcs/month
Management system	ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance:

Main Equipment & Facilitys:

Packing & Delivery

Our EPC Conveying System Project

Customer Visit & Exhibition

Our Company
HangZhou Port Shipbuilding & Machinery Industry Co.,ltd, a wholly owned subsidiary of ZheJiang Port Equipment Group ,is a large comprehensive state-owned company combining industrial products research and manufacture, steel structure and equipment producing, general contracting service for industrial system integration and ships & equipment building and maintenance.
As a member of the Standardization Administration of China/Technical Committee (SAC/TC331) , the company owns the production qualification for transport machinery, Grade-I Class III Production Qualification of steel general ships, Grade-I Production Qualification of steel fishing vessels; Grade-I Professional Contracting Qualification of steel structure, and kinds of Professional contracting qualifications for electrical and mechanical equipment installation, corrosion protection and insulation engineering, foundation, etc. The company also occupies Class B Design Qualification of steel fishery vessels and the Design & Construction Qualification of marine fishery platforms registered with the Ministry of Agriculture. The main business scope of RPIC covers ports, marine equipment, mining, electric power; cement, metallurgy; paper making and other various industries.
FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement and quantities you need to purchase.
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam, and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory.
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging, customers can appoint third parties to inspect the products before loading too.
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation. Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

Material:	Carbon Steel
Surface Treatment:	Baking Paint
Motor Type:	CVT Motor
Installation:	Turning
Transport Package:	Sea Freight Land Freight
Specification:	CEMA Dia. 127mm332mmBearing 6205

Customization:	Available \| Customized Request

belt pulley

Can belt pulleys be part of HVAC systems and air conditioning units?

belt pulley

What types of belts are commonly used with belt pulleys?

belt pulley

What advantages do belt pulleys offer for efficient power transmission?

China high quality Hot Sale Casting Belt Conveyor Drive Pulley for Drum Conveyor pulley puller
editor by CX

2023-11-10

China Best Sales High-Quality Conveyor Pulley in China Conveyor Slag Discharge Steel Pulley Fabrication Services Flat Belt Idler Pulley for Belt Conveyor/Mining Belt Conveyor pulley block

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Product Description

Product Name	Belt Conveyor Pulley Drum
Type	Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley
Length	200mm-2500mm
Materials	Carbon steel, Stainless steel, Rubber
Surface Treatment	Smooth, CHINAMFG grooved lagging, Herringbone lagging, Ceramic lagging
Welding	Submerged Arc Welding
Bearing	Famous brands
Structure	Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

Specification of Drive Head Pulley Drum

Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3500mm (19-138 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

Specification of Bend Pulley:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Specification of Snub Pulley:

Items	Content
Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3200mm (19-126 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Specification of take up pulley drum:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, CHINAMFG Rubber Lagged, etc.
Main Material	Carbon Steel

The components of a pulley drum include the following:

Drum or Shell	The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific ‘face’ width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates	The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft	The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements. The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure. Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller). Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements	These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is able to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs	The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging	It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt. In such cases pulley drum surfaces are ‘lagged’ or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies	Bearings support the rotating shaft and hence the pulley. The bearings are housed in ‘plummer blocks’ which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to ‘sole plates’ which are welded to the structure. The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.

Several types of bearing housing, seals and end disc:

Pulley Drum Warehouse and package:

Pulley Drums:

Our Products: Belt Conveyors, Pulley Drum, Conveyor Rollers Idler, etc.

Material:	Stainless Steel
Surface Treatment:	Polishing
Motor Type:	Frequency Control Motor

Samples:	US$ 300/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

flat belt pulley

What is the importance of proper pulley alignment and tensioning in flat belt pulley systems?

Proper pulley alignment and tensioning are crucial in flat belt pulley systems. Here’s a detailed explanation:

1. Efficient Power Transmission:

Proper pulley alignment and tensioning ensure efficient power transmission in flat belt pulley systems. When the pulleys are correctly aligned, the belt remains centered on the pulley surfaces, minimizing friction and reducing energy losses. Additionally, maintaining the appropriate tension in the belt prevents slipping and ensures optimal power transfer from the driving pulley to the driven pulley, maximizing the efficiency of the system.

2. Belt Longevity:

Correct pulley alignment and tensioning contribute to the longevity of flat belts. Improper alignment can cause the belt to rub against the pulley edges, leading to accelerated wear and tear. Similarly, insufficient tension or excessive tension can cause excessive stretching or strain on the belt, reducing its lifespan. By aligning the pulleys properly and maintaining the recommended tension, the belt experiences minimal stress and wear, prolonging its durability.

3. Reduced Noise and Vibration:

Proper pulley alignment and tensioning help minimize noise and vibration in flat belt pulley systems. Misaligned pulleys can create uneven forces, causing the belt to generate noise and vibrations during operation. These vibrations can propagate through the system, affecting other components and potentially leading to increased wear and reduced overall system performance. By ensuring proper alignment and tensioning, the system operates smoothly, reducing noise and vibration levels.

4. Prevent Belt Slippage:

Correct tensioning in flat belt pulley systems prevents belt slippage, ensuring reliable operation. Insufficient tension can cause the belt to slip on the pulleys, resulting in a loss of power transmission and compromised system performance. Proper tensioning ensures that the belt maintains sufficient grip on the pulley surfaces, preventing slippage and ensuring consistent power transfer.

5. Accurate Speed Control:

Proper pulley alignment and tensioning enable accurate speed control in flat belt pulley systems. When the pulleys are aligned correctly, the belt operates with consistent tension, allowing for precise speed control of the driven pulley. This is important in applications where specific speeds are required for tasks such as material handling, machining, or processing. Accurate speed control helps maintain product quality, prevents damage to equipment or materials, and ensures efficient operation.

6. Improved Safety:

Ensuring proper pulley alignment and tensioning enhances safety in flat belt pulley systems. Misaligned or poorly tensioned belts can pose a safety hazard as they may come off the pulleys or cause unexpected system failures. By aligning the pulleys correctly and maintaining the recommended tension, the risk of belt dislodgement or sudden system failures is minimized, promoting a safer working environment for operators.

7. Optimal System Performance:

Ultimately, proper pulley alignment and tensioning contribute to the overall performance of flat belt pulley systems. By maintaining the belts in the correct position on the pulleys and ensuring proper tension, the system operates at its intended capacity, delivering consistent power transmission, reliable operation, and efficient performance. This helps maximize productivity, reduce downtime, and optimize the lifespan of the components within the system.

In conclusion, proper pulley alignment and tensioning are vital for efficient power transmission, belt longevity, reduced noise and vibration, prevention of belt slippage, accurate speed control, improved safety, and optimal performance in flat belt pulley systems.

flat belt pulley

Can flat belt pulleys be customized for specific machinery and equipment?

Yes, flat belt pulleys can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation:

1. Pulley Dimensions:

Flat belt pulleys can be customized in terms of their dimensions to fit the specific space and clearance constraints of the machinery or equipment. The outer diameter, inner diameter, and width of the pulley can be adjusted to ensure proper alignment and fit within the system.

2. Shaft Compatibility:

Customized flat belt pulleys can be designed to match the shaft size and configuration of the machinery or equipment. This ensures a secure and accurate connection between the pulley and the shaft, minimizing any potential slippage or misalignment issues.

3. Material Selection:

The choice of material for the pulley can be customized based on the specific requirements of the machinery or equipment. Different materials, such as steel, aluminum, or plastic, offer varying levels of strength, durability, and corrosion resistance. The material selection can be tailored to suit factors such as the operating environment, load capacity, and desired longevity of the pulley.

4. Keyways and Set Screw Holes:

Customized flat belt pulleys can be manufactured with keyways or set screw holes to enhance the connection and torque transfer between the pulley and the shaft. Keyways provide a positive locking mechanism, preventing rotational slippage, while set screw holes allow for secure fastening using set screws.

5. Surface Coatings:

In certain cases, customized flat belt pulleys can be coated or treated with specific surface finishes or coatings. These coatings can provide benefits such as improved wear resistance, reduced friction, or enhanced corrosion protection, depending on the operating conditions and requirements of the machinery or equipment.

6. Special Features:

Customized flat belt pulleys can incorporate special features or modifications based on the unique needs of the machinery or equipment. This may include additional mounting holes, balancing adjustments, or specific groove profiles to accommodate different belt types or configurations.

By working with pulley manufacturers or suppliers, machinery or equipment manufacturers can collaborate to design and produce customized flat belt pulleys that precisely meet the requirements of their specific applications.

It’s important to note that the customization process will depend on factors such as the complexity of the pulley design, production feasibility, and any minimum order quantities that may be required by the manufacturer.

flat belt pulley

Can you explain the typical applications of flat belt pulleys in machinery?

Flat belt pulleys are utilized in various machinery applications where power transmission using flat belts is required. Here’s a detailed explanation of their typical applications:

1. Industrial Machinery:

Flat belt pulleys find extensive use in industrial machinery across different sectors. They are commonly employed in machinery such as conveyor systems, manufacturing equipment, packaging machines, textile machinery, and woodworking machinery. These pulleys enable power transmission to drive various components, such as rollers, gears, cutting tools, and conveyor belts, facilitating the processing, movement, and manipulation of materials in industrial processes.

2. Agricultural Equipment:

In the agricultural sector, flat belt pulleys are used in machinery like threshers, combines, grain elevators, and hay balers. They play a crucial role in powering components such as fans, augers, pumps, and feeders. Flat belt pulleys provide a cost-effective and reliable solution for power transmission in agricultural equipment, allowing for efficient crop processing, harvesting, and handling operations.

3. Vintage Machinery:

Flat belt pulleys have historical significance and are often associated with vintage machinery. Before the widespread adoption of modern power transmission systems, such as V-belts or chains, flat belts and flat belt pulleys were commonly used. Therefore, flat belt pulleys can be found in antique or vintage machinery, including old lathes, milling machines, printing presses, and other early industrial equipment.

4. HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) systems utilize flat belt pulleys in certain applications. These pulleys are used to transmit power to components like fans, blowers, and pumps in HVAC units. They help in ensuring efficient air circulation, temperature control, and fluid movement within HVAC systems, contributing to the overall performance and functionality of the systems.

5. Exercise Equipment:

Flat belt pulleys are also employed in exercise equipment such as treadmills, rowing machines, and stationary bikes. These pulleys assist in transferring power from the motor to the various moving parts of the exercise equipment, allowing for smooth and controlled movements during workouts.

6. Garage Door Openers:

Flat belt pulleys are used in garage door opener systems to transmit power from the motor to the pulley on the garage door shaft. The rotational motion of the pulley is transferred to the door’s lifting mechanism, enabling the smooth and automatic opening and closing of garage doors.

7. Other Applications:

Flat belt pulleys can be found in a range of other applications, including printing machines, paper mills, sewing machines, power tools, and various mechanical systems that require power transmission using flat belts.

It’s important to note that with advancements in technology, other types of power transmission systems, such as V-belts, timing belts, or direct drives, have gained popularity in many applications. However, flat belt pulleys continue to be used in specific machinery and industries where they offer advantages such as simplicity, cost-effectiveness, and compatibility with existing equipment.

China Best Sales High-Quality Conveyor Pulley in China Conveyor Slag Discharge Steel Pulley Fabrication Services Flat Belt Idler Pulley for Belt Conveyor/Mining Belt Conveyor pulley block
editor by CX

2023-11-10

China Good quality Well Made Customized Reliable Quality Grooved Lagging Belt Conveyor Pulley belt pulley

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Product Description

Type	Belt width(mm)	Standard Diameter(mm)	Length(mm)
Drive Pulley	500	500	Length of the pulley depends on the belt width of the conveyor
	650	500~630
	800	630~1000
	1000	800~1150
	1200	800~1150
	1400	1000~1350
	1600	1150~1600
	1800	1150~1800
	2000	1350~2000
	2200	1600~2200
	2400	1800~2400
Bend Pully	500	250~500
	650	250~630
	800	250~1000
	1000	250~1600
	1200	250~1600
	1400	315~1600
	1600	400~1600
	1800	400~1600
	2000	500~1600
	2200	630~1600
	2400	800~1600

Structure:	Tube, Shaft, Self-Aligning Bearing, Bearing Seat
Material:	Carbon Steel
Pulley Type:	Head Pulley, Tail Pulley, Snub Pulley, Take up Pul
Diameter:	102mm-1800mm
Surface:	Smooth, Diamond Grooved Lagging, Herringbone Laggi
Welding:	Submerged Arc Welding

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

belt pulley

How are belt pulleys employed in agricultural machinery and equipment?

belt pulley

How do belt pulleys handle variations in load capacity and speed?

Belt pulleys are designed to handle variations in load capacity and speed by providing flexibility and adjustability in power transmission systems. They offer several mechanisms to accommodate changes in load and speed requirements. Here’s a detailed explanation of how belt pulleys handle variations in load capacity and speed:

1. Load Capacity: Belt pulleys can handle variations in load capacity through the selection of appropriate belt materials, pulley sizes, and belt tension. When the load increases, the belt tension can be adjusted to ensure proper power transmission. By increasing the tension, the grip between the belt and pulley increases, allowing for the transfer of higher loads. Belt materials with higher tensile strength and load-bearing capacity can also be chosen to handle heavier loads.

2. Speed Variation: Belt pulleys offer the ability to handle variations in speed through different mechanisms:

a. Fixed Speed Ratios: In applications where a fixed speed ratio is required, belt pulleys of specific sizes are selected to achieve the desired speed ratio. By choosing pulleys with different diameters or numbers of grooves, the speed of the driven pulley can be adjusted relative to the driving pulley, resulting in the desired speed variation.

b. Variable Speed Pulleys: Variable speed pulleys, also known as adjustable or variable pitch pulleys, enable continuous speed control. These pulleys feature movable pulley halves or arms that change the distance between the grooves. By adjusting the position of the movable pulley, the effective diameter of the pulley changes, altering the speed ratio. This allows for stepless speed variation within a defined range, providing flexibility in adjusting the speed of the driven system.

c. Step Pulleys: Step pulleys have multiple grooves of different diameters on the same pulley. By changing the belt position between these grooves, the speed ratio can be adjusted. Step pulleys provide a range of predetermined speeds by selecting the appropriate groove, allowing for different speed settings suitable for various operations.

d. Motor and Pulley Size Selection: By selecting motors and pulleys of different sizes or using different combinations of belt pulleys, the speed of the driven system can be adjusted. This is commonly seen in applications where multiple speed options are required, such as in drill presses or lathes, where a range of speeds is needed for different cutting operations.

Overall, belt pulleys handle variations in load capacity and speed by offering flexibility in belt tension, selecting appropriate pulley sizes and materials, utilizing variable speed pulleys, employing step pulleys, and choosing motor and pulley combinations to achieve the desired speed ratios. These mechanisms allow for efficient power transmission in a wide range of applications with varying load and speed requirements.

belt pulley

What are the key components and design features of a belt pulley?

A belt pulley consists of several key components and incorporates specific design features to ensure efficient power transmission and reliable operation. Understanding these components and design features is essential for proper selection and utilization of belt pulleys in mechanical systems. Here’s an overview of the key components and design features:

1. Pulley Body: The pulley body is the main structure of the belt pulley. It is typically a wheel-shaped component made of materials such as cast iron, steel, or aluminum. The pulley body provides the necessary strength and rigidity to support the belt and transmit rotational motion.

2. Grooved Rim: The rim of the pulley body features a series of grooves or channels. These grooves accommodate the belt or rope, ensuring a secure engagement between the pulley and the transmission element. The groove profile can vary depending on the type of belt or rope being used.

3. Hub or Bore: The hub or bore is the central opening in the pulley body. It allows the pulley to be mounted and secured onto the shaft. The hub may have keyways, splines, or other features to ensure proper alignment and torque transfer between the pulley and the shaft.

4. Flanges: Flanges are raised edges or rims located on the sides of the pulley body, adjacent to the grooved rim. Flanges help guide and prevent the belt from slipping off the pulley during operation. They provide additional support and stability to the belt, ensuring reliable power transmission.

5. Tensioning Mechanism: Some belt pulley designs incorporate a tensioning mechanism. This mechanism allows for adjusting the tension in the belt to ensure proper engagement and prevent slippage. Tensioning mechanisms can include adjustable pulley halves, movable pulley arms, or other mechanisms that enable easy tension adjustment.

6. Idler Pulleys: In certain belt-driven systems, idler pulleys are used in conjunction with the main driving and driven pulleys. Idler pulleys are additional pulleys that do not transmit power but help guide and redirect the belt. They maintain the appropriate tension in the belt, improve belt wrap around the pulleys, and assist in achieving the desired belt path.

7. Surface Finish: The surface finish of a belt pulley is important for reducing friction and wear between the pulley and the belt. Smooth and properly finished surfaces minimize belt slippage and improve power transmission efficiency. The surface finish can be achieved through machining, grinding, or other methods depending on the material and application requirements.

8. Balancing: Balancing is a critical aspect of belt pulley design, especially for high-speed applications. Proper balancing ensures that the pulley rotates smoothly without causing excessive vibrations or premature wear. Unbalanced pulleys can lead to reduced system performance, increased noise, and potential damage to the pulley or other components.

9. Material Selection: The choice of material for a belt pulley depends on factors such as the application requirements, load capacity, operating conditions, and cost considerations. Common materials used for pulleys include cast iron, steel, aluminum, and composite materials. Each material offers specific advantages in terms of strength, durability, corrosion resistance, and weight.

In summary, a belt pulley consists of components such as the pulley body, grooved rim, hub or bore, flanges, tensioning mechanisms, and may include idler pulleys. Design features like surface finish, balancing, and material selection are crucial for optimal performance and longevity of the pulley. Understanding these key components and design features allows for the appropriate selection, installation, and maintenance of belt pulleys in mechanical systems.

China Good quality Well Made Customized Reliable Quality Grooved Lagging Belt Conveyor Pulley belt pulley
editor by CX

2023-11-08

China factory High Quality Belt Conveyor Pulley Supplier engine pulley

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Product Description

High quality belt conveyor pulley supplier

Huayue Conveyor Pulley Specification:
1. Pulley Diameter: 250-1800mm.
2. Belt width: 300mm to 2400mm.
3. Length: Depend on the belt width.
4. Welding: Carbon dioxide arc welding, argon arc welding, electrode welding etc.; In accordance with AWS standard or substitute welding standard
5. Lagging: Cold lagging; Hot vulcanized lagging, ceramic lagging
6. Pulley tube material: Q235 seamless carbon steel.
7. Professional pulley production line.
8. Professional designing and inspection team.
9. Certification: ISO, BV, etc

Type of Conveyor Pulley:
Conveyor tail pulley
Conveyor head pulley
Conveyor rubber lagging pulley
Conveyor steel pulley
Conveyor driving pulley
Conveyor turnaround pulley
Pattern conveyor pulley
Conveyor pulley
Rubber conveyor pulley
Head pulley etc.

Conveyor Head Tail pulley:
Head pulley can be divided into driving pulley (head pulley) and thurn about pulley (tail pulley), driving pulley is the main part for transmitting the power: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
Construction
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: Iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.

Our best quality based on:
Manufacturer
Experience in Cooperate with Fortune 500 Companies
Professional Engineering Capability
Stable Quality
Reasonable Price
Small Orders Accepted
Continuous Improvements
High Product Performance
Prompt Delivery
Professional Service

For more details, please inquiry us!
Polyester conveyor belt, (EP)
Nylon conveyor belt, (NN)
Cotton conveyor belt, (CC)
Sidewall conveyor belt (SW)
Steel Cord conveyor belt ( ST )
Chevron conveyor belt, (C5 C10 and C15)
Oil Resistance conveyor belt, (OR and MOR)
Hot Resistance conveyor belt, (HR)
Fire Resistance conveyor belt, (FR/PVC/PVG)
Heat Resistance conveyor belt, (HR/ FR)
Cold Resistance conveyor belts, (CR)
Pattern conveyor belt ( 30+ Moulds)
Metal Mesh conveyor belt (Heat resistant temp until 800c)
Endless belts
Conveyor roller, idler
Conveyor Pulley, frame, bracket etc

Type	Belt width (mm)	Standard Diameter(mm)	Length (mm)
Drive Head Pulley	500	500	Length of the pulley depends on the belt width of the conveyor
	650	500, 630
	800	500, 630, 800
	1000	630, 800, 1000
	1200	630, 800, 1000
	1400	800, 1000
Tail Pulley	500	250, 315, 400, 500
	650	250, 315, 400, 500
	800	250, 315, 400, 500, 630, 800, 1000
	1000	250, 315, 400, 500, 630, 800, 1000
	1200	250, 315, 400, 500, 630, 800, 1000
	1400	250, 315, 400, 500, 630, 800, 1000

Type:	Handling Machinery
Structure:	Belt Conveyor
Material:	45# Steel, Rubber and etc
Material Feature:	Oil Resistant
Color:	Available
Condition:	New

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

belt pulley

What is the role of belt pulleys in the automotive industry?

belt pulley

Can belt pulleys be used in both simple and complex mechanical systems?

belt pulley

What advantages do belt pulleys offer for efficient power transmission?

China factory High Quality Belt Conveyor Pulley Supplier engine pulley
editor by CX

2023-10-10

Product Description

How are belt pulleys employed in agricultural machinery and equipment?

What types of belts are commonly used with belt pulleys?

Can you explain the different types of belt pulleys and their applications?

Product Description

China CHINAMFG Grade supplier Mining Used Conveyor Belt Pulley in Conveyor Machinery

What is the role of belt pulleys in the automotive industry?

How does the size and design of a belt pulley impact its performance?

How does a belt pulley function in power transmission?

Product Description

Snub PulleySnub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Can belt pulleys be part of HVAC systems and air conditioning units?

How does the size and design of a belt pulley impact its performance?

What advantages do belt pulleys offer for efficient power transmission?

Product Description

Welcome Inquiry & we will reply to you within 12 hours.

What is the importance of proper pulley alignment and tensioning in belt pulley systems?

Can belt pulleys be used in both simple and complex mechanical systems?

What advantages do belt pulleys offer for efficient power transmission?

Product Description

Can flat belt pulleys be part of woodworking and milling equipment?

What types of materials are commonly used for flat belt pulley components?

What are the key components and design features of a flat belt pulley?

Product Description

What is the role of flat belt pulleys in agricultural machinery and equipment?

How does the design of a flat belt pulley affect its performance?

In which industries are flat belt pulleys commonly used?

Product Description

Can belt pulleys be part of HVAC systems and air conditioning units?

What types of belts are commonly used with belt pulleys?

What advantages do belt pulleys offer for efficient power transmission?

Product Description

Snub PulleySnub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

What is the importance of proper pulley alignment and tensioning in flat belt pulley systems?

Can flat belt pulleys be customized for specific machinery and equipment?

Can you explain the typical applications of flat belt pulleys in machinery?

Product Description

How are belt pulleys employed in agricultural machinery and equipment?

How do belt pulleys handle variations in load capacity and speed?

What are the key components and design features of a belt pulley?

Product Description

What is the role of belt pulleys in the automotive industry?

Can belt pulleys be used in both simple and complex mechanical systems?

What advantages do belt pulleys offer for efficient power transmission?

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.