Product Description
High Quality and Good Price Conveyor Pulley Ceramic Lagging
Why Choose Us
1. Pulley lagging factory.
2. Over 20 years experience.
3. Proven quality.
4. Free samples for you to evaluate the quality.
5. ISO9001, ISO14001, ISO45001 certified factory.
About Conveyor Pulley Lagging
Conveyor pulley lagging can increase the coefficient friction between belt and pulley significantly, reducing wear to the pulley and belt, and offergood grip to belt. Pulley lagging helps to extend service life of conveyor pulley and belt. It can also improve the operation and avoid belt slippage significantly.
Ceramic Rubber Pulley Lagging:
Ceramic Pulley Lagging is vulcanized high alumina ceramic tiles into rubber base. Ceramic lagging is specially suited for pulleys where slippage and excessive wear and tear problems make normal rubber lagging ineffective. The alumina ceramic tiles help in proper grip of the belt under wet, muddy or any other such arduous conditions.
Features of ceramic pulley lagging:
1.Aluminum Oxide: 95% al2o3.
2.Ceramic Hardness(Mohs) > 9t
3.Working temperature:≤85 centigrade
4.Rubber Hardness: 60±5 Shore A
5.Tensile strength:20 MPa
6.With cn bonding layer or as request.
Installation of ceramic pulley lagging
Ceramic pulley lagging is suitable for pulleys performing in the most difficult conditions.
It can be installed through cold vulcanization process on site or at pulley manufacturer.
Rubber Pulley Lagging
Rubber pulley lagging can reduce slippage and extend service life of conveyor belt.
Features of rubber pulley lagging:
1.Reduce belt slippage
2.Extend belt and pulley life
3.Available in Natural Rubber and FRAS approved rubber
4.With cn bonding layer
Technical Data:
Material: NR ,SBR, etc.
Hardness: 65 shore a or as request
Abrasion loss: 100mm3
Overall thickness:8mm,10mm,12mm,15mm,20mm,etc
Length:10m, 20m, 30m, etc
Pulley lagging rubber sheet in different dimensions and colors are all available.
QA/QC
The raw material, semi-finished products and final products will all be tested.
We have professional labs with all necessary equipment, such as Moving Die Rheometer, universal testing machine, roller grinding machine, megger, ageing oven, alcohol blast burner, ceramic analysis apparatuses, etc.
Each batch of raw materials will be inspected and tested. Rapid tests are carried out for each batch of rubber compound to ensure rubber properties. We take samples from finished pulley lagging sheets via the samples taking machine to test the tensile strength, elongation, aging, electrical resistance, wear loss, etc.
The Mettler Toledo Ingredient Scale is used to make sure that the ingredients are accurate.
Zero defect management to inspire the workers to pay much attention to quality and avoid defectives. The Quality Awards are settled to award the workers, and for those who have zero defective product, their salaries will be increased by 20%.
Three inspection system is used to ensure the quality: self-inspection, mutual-inspection and special-inspection.
-The first-piece inspection and enough in-process inspections will be done by the
operators. Defective products should be treated and placed separately.
And the workers are required to fill in and sign the inspection record cards.
– Sampling the semi-products from last procedure.
Mutual-inspection must be done when the workers change shifts.
The engineers and group leaders will do sampling inspection during the production.
– Professional QC staffs are employed to inspect the complete production of pulley lagging sheets, from rubber compound to vulcanization. Detailed records are filed so that the products can be traced.
– We have over 20 pulley lagging installation staffs who have been trained rigorously and have extensive experience. All pulley lagging services shall strictly follow the Installation Instructions and will be recorded.
Cold-Bond Pulley Lagging Installation Instructions are available as per request.
Company:
HangZhou CHINAMFG Technology Co., Ltd, founded in 2001, is a factory dedicated to the research and development, manufacturing and application for wear products in mining and other industries and conveyor accessories in material handling industry.
The company has advanced production line and testing equipment for rubber, polyurethane and ceramic products, etc. We are able to produce wear liners and provide different wear solutions according to different applications and requirements.
The main products: pulley lagging, belt cleaner, conveyor skirt board, ceramic liner and ceramic rubber liner, etc.
Our products are exported to many countries and areas including Australia, Canada, Russia, Europe, Chile, America, Southeast Asia, etc. We also have good reputation and market share in domestic market. Our customers prove the high quality and consistency.
‘Innovation and Reliability, Excellent quality and Service’ is our mission statement. We welcome you all to visit our factory and look CHINAMFG to more cooperation with you.
Further information, just contact Miss Leila Wu.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Natural Rubber |
|---|---|
| Description: | Belt Conveyor Pulley Rubber Ceramic Lagging |
| Product Usage: | Increase The Coefficient Friction |
| Our Advantage: | Factory Over 20 Years. |
| Sample: | Free Samples |
| Delivery: | Good Delivery Time |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the maintenance requirements for belt pulleys in industrial settings?
In industrial settings, proper maintenance of belt pulleys is essential to ensure their optimal performance, longevity, and safe operation. Here’s a detailed explanation of the maintenance requirements for belt pulleys in industrial settings:
1. Regular Inspection: Belt pulleys should be inspected regularly to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, corrosion, excessive wear on the grooves, or any other visible abnormalities. Check for proper alignment by examining the position of the pulleys relative to each other and their corresponding belts. Regular inspections help detect issues early on and prevent further damage or failures.
2. Lubrication: Proper lubrication is crucial for the smooth operation of belt pulleys. Lubricate the pulley bearings according to the manufacturer’s recommendations. This helps reduce friction, heat generation, and wear on the bearings. Use the appropriate lubricant and follow the recommended lubrication intervals to ensure optimal performance and extend the life of the pulleys.
3. Tension Adjustment: Maintaining proper belt tension is vital for the efficient and reliable operation of belt pulleys. Check the tension of the belts regularly using the manufacturer’s guidelines or recommended tensioning devices. Adjust the tension as needed to ensure the belts are neither too loose nor too tight. Proper tensioning allows for effective power transmission, minimizes belt slippage, and reduces wear on the belts and pulleys.
4. Belt Replacement: Over time, belts may wear out or become damaged. Regularly inspect the belts for signs of wear, cracking, fraying, or excessive stretching. If any of these issues are present, replace the belts promptly with new ones of the correct size and type. Using worn or damaged belts can lead to reduced performance, increased risk of pulley damage, and potential system failures.
5. Cleaning: Keep the belt pulleys clean and free from debris, dust, and dirt that may accumulate over time. Use appropriate cleaning methods, such as brushing or compressed air, to remove any contaminants that could affect the pulley’s performance or the grip of the belts. Clean pulleys contribute to better belt traction, reduce the risk of slippage, and improve overall system efficiency.
6. Alignment Correction: Proper pulley alignment is crucial for efficient power transmission and to prevent premature wear. If misalignment is detected during inspections or if the belts are not running smoothly, take corrective measures to align the pulleys correctly. Use alignment tools, such as laser alignment devices, to ensure precise alignment of the pulleys. Proper alignment minimizes belt wear, reduces noise and vibration, and extends the life of the pulleys and belts.
7. Safety Measures: When performing maintenance on belt pulleys, always adhere to safety procedures. Follow lockout/tagout protocols to isolate the equipment from power sources before inspecting or working on the pulleys. Use appropriate personal protective equipment (PPE) to protect against potential hazards. Ensure that maintenance personnel are trained in safe maintenance practices and are familiar with the specific procedures for working with belt pulleys.
8. Record Keeping: Maintain a record of maintenance activities and inspections performed on belt pulleys. This includes dates of inspections, lubrication, tension adjustments, belt replacements, and any corrective actions taken. Keeping a maintenance log helps track the history of maintenance activities, identify recurring issues, and plan future maintenance tasks effectively.
In summary, the maintenance requirements for belt pulleys in industrial settings include regular inspections, proper lubrication, tension adjustment, belt replacement, cleaning, alignment correction, adherence to safety measures, and maintaining a maintenance record. By following these maintenance requirements, industrial facilities can ensure the optimal performance, longevity, and safe operation of belt pulleys, contributing to the overall efficiency and reliability of their industrial processes.
Can belt pulleys be customized for specific machinery and equipment?
Yes, belt pulleys can be customized to meet the specific requirements of machinery and equipment in various applications. Customization allows for the adaptation of belt pulleys to specific dimensions, performance characteristics, and operational needs. Here’s a detailed explanation of how belt pulleys can be customized for specific machinery and equipment:
1. Dimensional Customization: Belt pulleys can be customized to match the dimensional requirements of the machinery and equipment they will be installed in. This includes customizing the diameter, width, and groove dimensions of the pulleys to ensure proper fit and alignment with the system. Customization ensures that the belt pulleys integrate seamlessly into the machinery, optimizing performance and reliability.
2. Material Selection: Depending on the specific requirements of the machinery and equipment, belt pulleys can be customized with different materials. The choice of materials can be based on factors such as load capacity, environmental conditions, chemical resistance, and operating temperature. Common materials used for customized belt pulleys include steel, aluminum, cast iron, and various composites. Custom material selection ensures that the pulleys can withstand the demands of the application.
3. Specialized Coatings and Finishes: In certain applications, customized belt pulleys may require specialized coatings or finishes to enhance their performance. For example, pulleys used in food processing or pharmaceutical industries may require coatings that comply with specific safety and hygiene standards. Customized coatings can also provide corrosion resistance or reduce friction, improving the overall efficiency and longevity of the pulleys.
4. Groove Profiles: Belt pulleys can be customized with specific groove profiles to match the type of belt being used. Different belts, such as V-belts, timing belts, or flat belts, have varying groove requirements. Customizing the groove profiles ensures optimal belt engagement, maximizing power transmission efficiency and preventing belt slippage.
5. Special Features: In some cases, customized belt pulleys may require additional features or modifications to meet specific operational needs. This can include the incorporation of keyways, set screws, flanges, or other attachments to ensure proper alignment and secure mounting. Customized pulleys can also be designed with specific hub configurations or balancing requirements to achieve smooth and balanced operation in the machinery and equipment.
6. Performance Optimization: Customized belt pulleys can be tailored to optimize performance in specific applications. This may involve adjusting the pulley design, such as modifying the number of grooves or altering the pitch diameter, to achieve the desired speed ratios or torque requirements. Performance optimization ensures that the customized pulleys contribute to the efficient and reliable operation of the machinery and equipment.
Overall, belt pulleys can be customized to match the dimensional requirements, material specifications, coating needs, groove profiles, special features, and performance optimization of specific machinery and equipment. Customization ensures that the pulleys seamlessly integrate into the system, providing efficient power transmission and meeting the unique operational needs of the application.
What are the key components and design features of a belt pulley?
A belt pulley consists of several key components and incorporates specific design features to ensure efficient power transmission and reliable operation. Understanding these components and design features is essential for proper selection and utilization of belt pulleys in mechanical systems. Here’s an overview of the key components and design features:
1. Pulley Body: The pulley body is the main structure of the belt pulley. It is typically a wheel-shaped component made of materials such as cast iron, steel, or aluminum. The pulley body provides the necessary strength and rigidity to support the belt and transmit rotational motion.
2. Grooved Rim: The rim of the pulley body features a series of grooves or channels. These grooves accommodate the belt or rope, ensuring a secure engagement between the pulley and the transmission element. The groove profile can vary depending on the type of belt or rope being used.
3. Hub or Bore: The hub or bore is the central opening in the pulley body. It allows the pulley to be mounted and secured onto the shaft. The hub may have keyways, splines, or other features to ensure proper alignment and torque transfer between the pulley and the shaft.
4. Flanges: Flanges are raised edges or rims located on the sides of the pulley body, adjacent to the grooved rim. Flanges help guide and prevent the belt from slipping off the pulley during operation. They provide additional support and stability to the belt, ensuring reliable power transmission.
5. Tensioning Mechanism: Some belt pulley designs incorporate a tensioning mechanism. This mechanism allows for adjusting the tension in the belt to ensure proper engagement and prevent slippage. Tensioning mechanisms can include adjustable pulley halves, movable pulley arms, or other mechanisms that enable easy tension adjustment.
6. Idler Pulleys: In certain belt-driven systems, idler pulleys are used in conjunction with the main driving and driven pulleys. Idler pulleys are additional pulleys that do not transmit power but help guide and redirect the belt. They maintain the appropriate tension in the belt, improve belt wrap around the pulleys, and assist in achieving the desired belt path.
7. Surface Finish: The surface finish of a belt pulley is important for reducing friction and wear between the pulley and the belt. Smooth and properly finished surfaces minimize belt slippage and improve power transmission efficiency. The surface finish can be achieved through machining, grinding, or other methods depending on the material and application requirements.
8. Balancing: Balancing is a critical aspect of belt pulley design, especially for high-speed applications. Proper balancing ensures that the pulley rotates smoothly without causing excessive vibrations or premature wear. Unbalanced pulleys can lead to reduced system performance, increased noise, and potential damage to the pulley or other components.
9. Material Selection: The choice of material for a belt pulley depends on factors such as the application requirements, load capacity, operating conditions, and cost considerations. Common materials used for pulleys include cast iron, steel, aluminum, and composite materials. Each material offers specific advantages in terms of strength, durability, corrosion resistance, and weight.
In summary, a belt pulley consists of components such as the pulley body, grooved rim, hub or bore, flanges, tensioning mechanisms, and may include idler pulleys. Design features like surface finish, balancing, and material selection are crucial for optimal performance and longevity of the pulley. Understanding these key components and design features allows for the appropriate selection, installation, and maintenance of belt pulleys in mechanical systems.
editor by CX
2024-04-08