Product Description
Belt Conveyor and Drive Pulley Conveyor Belt
Product Introduction
The belt conveyor has the advantages of large conveying capacity, simple structure, convenient maintenance and standardization of components. It can be transported in a single unit according to the requirements of the transportation process. Multiple belt conveyors consist of or are combined with other conveyors to form horizontal or inclined conveyor systems to meet the needs of different layouts.
Our Advantages
1. Belt conveyor is advanced and simple in structure and easy to maintain.
2. Its transfer capacity is high, transfer distance is long.
3. Widely used in mining, metallurgical and coal industry to transfer sandy or lump material, or packaged material.
4. In many situation, it is a very important component of nonstandard machinery.
5.We have various types of hopper belt conveyor, such as 400, 500, 650, 800, 1000, 1200 etc.
Product Parameters
|
Touch roll form |
Belt speed (m/s) |
Belt width(mm) |
|||||
|
500 |
650 |
800 |
1000 |
1200 |
1400 |
||
|
Capacity(t/h) |
|||||||
|
Groove touch roll |
0.8 |
78 |
104 |
/ |
/ |
/ |
/ |
|
1.0 |
97 |
131 |
278 |
435 |
655 |
891 |
|
|
1.25 |
122 |
206 |
318 |
544 |
819 |
1115 |
|
|
1.6 |
156 |
264 |
445 |
696 |
1048 |
1427 |
|
|
2.0 |
191 |
323 |
646 |
853 |
1284 |
1748 |
|
|
2.5 |
232 |
391 |
551 |
1033 |
1556 |
2118 |
|
|
3.15 |
/ |
/ |
824 |
1233 |
1858 |
2528 |
|
|
4.0 |
/ |
/ |
/ |
/ |
2202 |
2995 |
|
|
Parallel touch roll |
0.8 |
41 |
67 |
118 |
/ |
/ |
/ |
|
1.0 |
52 |
88 |
147 |
230 |
345 |
469 |
|
|
1.25 |
66 |
110 |
184 |
288 |
432 |
588 |
|
|
1.6 |
84 |
142 |
236 |
368 |
558 |
753 |
|
|
2.0 |
103 |
174 |
289 |
451 |
677 |
922 |
|
|
2.5 |
125 |
211 |
350 |
546 |
821 |
1117 |
|
Working Principle
A material transfer process is formed between the initial feed point and the final discharge point on a certain conveying line. It can not only carry out the transportation of scattered materials, but also carry out the transportation of finished goods. In addition to pure material transportation, it can also cooperate with the requirements of the technological process in the production process of various industrial enterprises to form a rhythmical flow operation transportation line.
Company Information
CHINAMFG Machinery has won many honors through outstanding products and advanced technology and we always see product quality as life and customers as God. Customers mean everything and we will always carry out the quality principle of being responsible for every procedure, every product and every customer and serve every customer with heart and soul. Everything we do, we do it for your benefit and we deeply believe that our CHINAMFG will be finally paid back.
Why choose us ?
1.We are real manufacture factory ( not dealer)
All machineries from ZheJiang HangZhou Mining Machinery Manufactory are made by ourselves, with lower price, good quality and assured full after service. So please buy machine from factory.
2. Our equipment with senior engineers for research and development.
3. We’d like to recommend a suitable type for you and send you a best quotation. If you are new for this business, we will help you.
Service
Before-sale services:
We guide customers to choose the best and applicable device; provide the advanced, energy-saving and practical technological processes, as well as we are responsible for the plHangZhou and design of the site.
Sale services:
Products must be inspected strictly before being sold; customers are invited to simulate and test machine on-the-spot and raise objections; in accordance with the agreements stipulated in the contract, we will arrange delivery.
After-sale services:
Our Company will send professional engineers to guide device installation, debug and train operators until customers are fully satisfied. Moreover, we will design and produce machines according to the special requirements of customers.
Solemn Promise:
The quality guarantee period of machines is 1 year except the wearing parts.
Packing
Normally the machines are taken apart before delivery and are packed by suitable packing ways, the packing ways are as below: nude packing, bundle packing, grass rope packing, water proof packing, wooden pallets packing, wooden box or carton box packing.
FAQ
Q: How about the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we take a test on each equipment before delivery. You can also use Trade Assurance by Alibaba for product quality protection, on-time shipment protection and payment protection.
Q: How about the price?
A: As a manufactory, we can give you lower price than trade companies. Besides, customers from Alibaba can get a discount.
Q: Do you provide after-sale service?
A: Yes. The warranty period of our machines is 1 year, and we have a professional after-sale service team to promptly and thoroughly solve your problems.
Q: Do you provide equipment operation training?
A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
Q: Can you test our samples?
A: Yes. You can send your samples to us for test and analysis.
Q: Can we visit your factory?
A: Yes. You can visit our factory anytime you want.
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| Type: | Belt Conveyor |
|---|---|
| Motor Type: | AC Motor |
| Motor Power: | 3-30kw |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the importance of proper pulley alignment and tensioning in belt pulley systems?
Proper pulley alignment and tensioning are of utmost importance in belt pulley systems. They directly impact the efficiency, reliability, and longevity of the system. Here’s a detailed explanation of the importance of proper pulley alignment and tensioning:
1. Power Transmission Efficiency: Proper pulley alignment and tensioning ensure efficient power transmission in belt pulley systems. Misaligned pulleys or incorrect belt tension can lead to slippage, which results in power loss. When the belts slip on the pulleys, the intended power transfer from the driving pulley to the driven pulley is compromised. By aligning the pulleys correctly and maintaining proper tension, the belts grip the pulleys securely, allowing for efficient power transmission and maximizing the system’s overall efficiency.
2. Prevents Belt Wear and Damage: Improper pulley alignment and tensioning can cause excessive belt wear and damage. Misaligned pulleys can cause the belts to run at an angle, resulting in uneven wear on the belt’s edges. This can lead to premature belt failure and the need for frequent belt replacements. Insufficient or excessive belt tension can also cause accelerated wear, as it puts additional strain on the belts. Proper alignment and tensioning help distribute the load evenly across the belts, minimizing wear and extending their lifespan.
3. Reduces Noise and Vibration: Correct pulley alignment and tensioning contribute to reducing noise and vibration in belt pulley systems. Misaligned pulleys can cause the belts to vibrate and generate noise during operation. Excessive belt tension can lead to increased vibration as well. These vibrations and noise not only affect the comfort of operators but can also impact the overall stability and performance of the system. Proper alignment and tensioning help minimize vibration and noise levels, creating a smoother and quieter operation.
4. Improves System Reliability: Proper pulley alignment and tensioning enhance the reliability of belt pulley systems. Misalignment or improper tension can lead to unexpected belt failures, system downtime, and costly repairs. When the belts slip or wear unevenly, it can cause disruptions in power transmission, resulting in reduced system performance or complete failure. Proper alignment and tensioning minimize the risk of belt-related issues, ensuring the system operates reliably and consistently.
5. Enhances Component Life: Correct pulley alignment and tensioning contribute to the longevity of system components. When the belts run smoothly and grip the pulleys properly, it reduces stress on the pulleys, bearings, and other mechanical parts. Misalignment or excessive tension can cause unnecessary strain on these components, leading to premature wear and failure. Proper alignment and tensioning help distribute the load evenly, minimizing stress and extending the life of system components.
6. Facilitates Easy Maintenance: Proper pulley alignment and tensioning make maintenance tasks easier. When pulleys are aligned correctly, it simplifies belt replacement, adjustment, or inspection procedures. Easy access to the belts and pulleys allows for efficient maintenance and reduces downtime during servicing. Additionally, proper tensioning ensures that belts can be adjusted or replaced without difficulty, improving overall serviceability of the system.
7. Optimizes System Performance: Ultimately, proper pulley alignment and tensioning optimize the performance of belt pulley systems. When the belts are aligned correctly and tensioned properly, the power transmission is efficient, wear is minimized, and vibrations are reduced. This results in reliable and consistent system operation, allowing the system to perform at its intended level of efficiency and productivity.
In summary, proper pulley alignment and tensioning are essential for efficient power transmission, prevention of belt wear and damage, reduction of noise and vibration, and improvement of system reliability. They enhance the lifespan of system components, facilitate maintenance tasks, and optimize the overall performance of belt pulley systems. By ensuring correct alignment and tension, operators can maximize the efficiency, reliability, and longevity of their belt pulley systems.
How do belt pulleys contribute to the operation of conveyor systems for material handling?
Belt pulleys play a crucial role in the operation of conveyor systems for material handling. Conveyor systems are widely used in industries such as manufacturing, mining, logistics, and agriculture to transport bulk materials or goods from one location to another. The belt pulleys in these systems contribute significantly to their functionality, efficiency, and reliability. Here’s a detailed explanation of how belt pulleys contribute to the operation of conveyor systems for material handling:
1. Power Transmission: Belt pulleys serve as the driving force for conveyor systems, transmitting power from an electric motor or engine to move the conveyor belt. The pulley is typically connected to the motor or engine shaft, and as it rotates, it drives the belt, which in turn transports the materials along the conveyor. The size and design of the pulley, along with the tension in the belt, determine the power transmission efficiency and the capacity of the conveyor system to handle different load weights and volumes.
2. Belt Tension and Tracking: Belt pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys are used to adjust and maintain the tension in the belt, ensuring it remains taut and properly engaged with the pulleys. Tracking pulleys, also known as snub or bend pulleys, are strategically positioned to guide the belt and keep it centered on the pulley system. Proper tension and tracking prevent belt slippage, misalignment, and material spillage, ensuring smooth and reliable operation of the conveyor system.
3. Speed Control: Belt pulleys enable speed control in conveyor systems. By using different-sized pulleys or adjusting the pulley arrangement, the speed of the conveyor belt can be modified to suit specific material handling requirements. Speed control is essential for optimizing production processes, accommodating different material characteristics, and ensuring efficient material flow along the conveyor system.
4. Directional Changes: Belt pulleys facilitate directional changes in conveyor systems. By incorporating various pulley configurations, such as drive pulleys, idler pulleys, and bend pulleys, the conveyor belt can be guided around curves or redirected to different paths. This allows for flexible routing and layout of the conveyor system to adapt to space constraints or specific material flow patterns in material handling operations.
5. Load Distribution: Belt pulleys contribute to the even distribution of the load on the conveyor belt. As the belt wraps around the pulleys, the contact area between the belt and pulley surface spreads the load across a larger surface area. This load distribution minimizes stress concentration, reduces belt wear, and extends the operational life of the conveyor system.
6. Maintenance and Safety: Belt pulleys play a role in the maintenance and safety of conveyor systems. Accessible pulleys allow for easy inspection, cleaning, and maintenance of the conveyor belt. Pulley guards and covers provide protection against accidental contact with moving parts, enhancing the safety of personnel working around the conveyor system.
7. Customization and Adaptability: Belt pulleys can be customized and designed to meet specific material handling requirements. They can be manufactured in various sizes, materials, and configurations to accommodate different belt widths, load capacities, and environmental conditions. This customization ensures that the belt pulleys are optimized for the specific needs of the material handling application.
In summary, belt pulleys are integral components of conveyor systems for material handling. They contribute to power transmission, belt tensioning, speed control, directional changes, load distribution, and overall system maintenance and safety. By utilizing appropriately sized and designed belt pulleys, conveyor systems can efficiently and reliably transport bulk materials or goods, enhancing productivity and streamlining material handling operations in various industries.
How does a belt pulley function in power transmission?
A belt pulley plays a crucial role in power transmission by enabling the transfer of rotational motion and torque between rotating shafts. It functions as a mechanical device that connects the driving shaft to the driven shaft through a belt or a rope. The rotational motion of the driving shaft is transmitted to the driven shaft via the belt pulley, allowing power to be transferred from one shaft to another. Here’s a detailed explanation:
A belt pulley functions in power transmission through the following process:
- The driving shaft, which is typically connected to a motor or an engine, rotates and generates rotational motion and torque.
- The belt pulley is mounted on the driving shaft, and its grooved rim is designed to engage with a belt or a rope.
- A belt or a rope is wrapped around the groove of the belt pulley, creating a secure connection between the pulley and the belt.
- As the driving shaft rotates, the belt or rope, in contact with the grooved rim of the pulley, starts to move.
- The movement of the belt or rope causes the belt pulley to rotate.
- Since the belt pulley is connected to the driven shaft, which is the output shaft of the system, the rotational motion of the pulley is transferred to the driven shaft.
- Consequently, the driven shaft starts to rotate at the same speed and direction as the driving shaft.
- The rotational motion and torque generated by the driving shaft are effectively transmitted to the driven shaft through the belt pulley and the belt or rope.
It’s important to note that the design and configuration of the belt pulley, along with the belt or rope, are essential for efficient power transmission. The groove profile of the pulley should match the belt or rope profile to ensure proper engagement and prevent slippage. The tension in the belt or rope should be appropriately adjusted to maintain a secure connection between the pulley and the belt. Additionally, the size and ratio of the pulleys connected by the belt can be adjusted to control the speed and torque output, providing flexibility in power transmission.
In summary, a belt pulley functions in power transmission by connecting the driving shaft to the driven shaft through a belt or a rope. It transfers the rotational motion and torque generated by the driving shaft to the driven shaft, allowing power to be transmitted between the two shafts. The design, configuration, and tensioning of the belt and the pulley are crucial for efficient and reliable power transmission in mechanical systems.
editor by CX
2024-03-05